LYC-B explosion-proof mobile oil filter for precision filtration of industrial flammable and explosive oil products

Product basic parameters and core configuration

1. Equipment model: LYC-B series explosion-proof mobile oil filter machine, covering full flow specifications such as LYC-B32, LYC-B50, LYC-B100, LYC-B150, etc., can adapt to industrial conditions of different processing levels.

2. Explosion proof configuration: The whole machine is equipped with explosion-proof motors, explosion-proof control switches, and explosion-proof junction boxes. The electrical system is completely isolated and sealed, which can meet the Ex d IIBT4 explosion-proof area use standards and is suitable for high-risk flammable and explosive working environments.

3. Filtering structure: Adopting a three-level gradient layered filtering system, the pre coarse filter achieves large particle interception and protection, the intermediate filter layer disperses the pollutant load, and the post precision filter layer completes deep purification, gradually improving the purification accuracy and effectively avoiding the shortcomings of single-stage filtration that are prone to clogging and incomplete purification.

4. Flow processing: The standard rated flow range is 32L/h-150L/h, with stable flow output and balanced pipeline pressure, which can meet diversified operational needs such as equipment oil replenishment, tank circulation filtration, and batch oil refining.

5. Filtration accuracy: Supports multi level precision options of 3 μm, 5 μm, 10 μm, and 20 μm, and can customize filter cartridge combinations based on oil pollution level and equipment precision level to meet different industry oil cleanliness standards.

6. Pressure protection system: Equipped with high-precision pressure gauges for real-time monitoring of pipeline working pressure, integrated overload pressure protection mechanism, which can effectively prevent filter element breakdown, pipeline overpressure, pump body overload damage, and ensure long-term continuous operation safety of equipment.

7. Anti static design: The entire machine frame, conveying pipeline, and pump body structure are uniformly grounded and anti-static treated to eliminate the risk of static electricity accumulation, fully complying with the safety operation standards of petrochemical storage areas and explosion-proof workshops.

8. Mobile structure configuration: Adopting an integrated trolley frame, equipped with brake silent universal wheels, the equipment has convenient displacement and stable positioning, and can achieve flexible switching between multiple workstations, adapting to on-site mobile operation and maintenance needs.

9. Applicable media: Widely suitable for various flammable and explosive industrial fluids such as aviation kerosene, diesel, kerosene, light fuel, explosion-proof lubricating oil, low viscosity hydraulic oil, etc.

10. Operational performance: The overall noise of the equipment is low, the self-priming performance is excellent, the oil supply is continuous without any empty pumping phenomenon, and it can support long-term uninterrupted cyclic filtration operations, suitable for industrial continuous production conditions.

Applicable industries and equipment operating conditions of the product

1. Petrochemical refining industry: suitable for oil circulation purification in refining workshops, finished oil storage tank areas, and light fuel storage areas, effectively removing suspended impurities and settled pollutants, stabilizing the cleanliness index of finished oil, and ensuring the stable operation of transportation and refueling systems.

2. Aviation fuel purification scenario: Applied to precise filtration before airport aviation fuel storage, transportation, and refueling, relying on high standard explosion-proof safety performance, meeting the strict safety control standards of aviation fuel, ensuring the purity of aviation fuel and refueling safety.

3. Explosion proof working conditions in mines: Suitable for underground and surface explosion-proof operation areas in mining areas, online purification and maintenance of hydraulic oil and fuel for mining equipment and power units are carried out to eliminate safety hazards of ordinary filtering equipment.

4. In the field of fine chemicals: used for the purification and regeneration of light solvent oil and process lubricating oil in chemical explosion-proof workshops, stabilizing the cleanliness of process media, ensuring the continuity of chemical production processes and product qualification rates.

5. Oil depot storage operation and maintenance: applied to the regular maintenance of oil products in finished oil depots and fuel storage depots, it can effectively remove impurities, oxidized sludge, and suspended particles at the bottom of the tank, delay the oxidation and deterioration of oil products, and reduce oil loss and replacement costs.

The LYC-B explosion-proof oil filter integrates safety and explosion-proof with high-precision purification. Through a three-level gradient filtration structure, impurities are intercepted in layers, greatly improving the utilization rate of filter cartridges and the continuous operation ability of equipment. It can fully replace ordinary oil filtration equipment in high-risk working conditions and is a specialized core equipment for fine oil filtration in flammable and explosive environments.

Core competitive advantages of the product

1. Comprehensive explosion-proof safety design: The electrical system of the whole machine has a high explosion-proof level, with a structure that is flame retardant, anti-static, and has no risk of electric sparks. It is fully compatible with high-risk explosion-proof areas and enhances industrial production safety levels from the root of the equipment.

2. Multi level gradient purification system: The three-stage layered filtration structure achieves graded treatment of coarse and fine impurities, effectively reducing the load on the precision filter layer, improving the overall pollutant holding capacity and filtration accuracy, and significantly extending the service life of oil products and equipment maintenance cycles.

3. Integrated mobile operation: The whole machine has a compact structure and small footprint, which can flexibly achieve fixed-point circulation filtration and on-site mobile oil injection purification. The equipment has strong universality and is suitable for multi scenario operation and maintenance.

4. Intelligent pressure protection mechanism: Dual configuration of real-time pressure monitoring and overload protection, which can timely identify faults such as filter blockage and abnormal pipeline pressure, avoid equipment overload damage, and improve system operation stability.

5. Efficient, energy-saving, and durable operation: The explosion-proof motor has a reasonable power matching and low energy consumption. The pump body structure is wear-resistant and corrosion-resistant, and can operate continuously and stably for a long time, effectively reducing equipment operation and maintenance energy consumption and failure probability.

6. Standardized consumables adaptation: The supporting filter element adopts industry standard specifications, with strong interchangeability, controllable procurement costs, and convenient operation and maintenance in the later stage, which can effectively reduce the long-term operation and maintenance investment of enterprises.

Frequently Asked Questions (FAQ)

Q1: What is the core difference between LYC-B explosion-proof oil filter and ordinary oil filter?

A: The core difference between the two is the adaptability and safety of working conditions. The LYC-B machine adopts explosion-proof electrical, anti-static and flame-retardant structures, which can operate in compliance with regulations in flammable and explosive high-risk areas; Ordinary oil filters are not equipped with explosion-proof protection and are prone to generating electrical sparks during operation. They are only suitable for conventional non explosion-proof working conditions and are strictly prohibited from use in high-risk environments such as oil depots and petrochemicals.

Q2: How many levels of filtration does the LYC-B explosion-proof oil filter use and what is its purification performance?

A: The equipment adopts a mature three-level gradient filtration system, which intercepts impurities of different particle sizes through coarse filtration, medium filtration, and fine filtration layers, and purifies metal debris, rust, sludge, and suspended particles in the oil step by step. The filtration accuracy is high and the pollutant absorption capacity is large, which can significantly improve the cleanliness of the oil and reduce wear and tear failures of hydraulic and power equipment.

Q3: What industrial oils can this explosion-proof oil filter be compatible with?

A: The equipment is mainly suitable for various low viscosity flammable and explosive media, including aviation kerosene, diesel, kerosene, light finished oil, explosion-proof lubricating oil, conventional hydraulic oil, etc. It widely covers oil purification scenarios in industries such as petrochemicals, airports, mines, and fine chemicals.

Q4: What is the main function of the equipment pressure protection system?

A: The pressure protection system can monitor the operating pressure of the pipeline in real time, and achieve overload protection in case of filter blockage or abnormal increase in pipeline resistance, effectively avoiding problems such as filter breakdown, pump body overload damage, and pipeline overpressure leakage, ensuring the safe and stable operation of equipment and pipeline systems.

Q5: What are the application advantages of mobile rack structure?

A: The equipment adopts an integrated trolley type structure, matched with brake casters, which is compact in structure, flexible in displacement, and does not require fixed installation. It can switch between multiple workstations in the machine room, storage tank area, and operation workshop, taking into account multifunctional operations such as circulation filtration, oil maintenance, and on-site oil injection, resulting in higher operation and maintenance efficiency.

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