LYC-G High Solid Content Oil Filter Industrial Multi Impurity Oil Pollution Special Mobile Oil Filter Car

Product basic parameters and core configuration materials

1. Product model: LYC-G series high solid content oil filter machine, including LYC-32G, LYC-50G, LYC-100G, LYC-200G and other full flow specifications, suitable for small and medium-sized workstations to large flow centralized oil filtration scenarios.

2. Rated flow rate: 32L/min -200L/min optional, can meet different working conditions such as equipment single machine circulation filtration, workshop batch oil regeneration, and centralized purification of waste oil.

3. Working pressure: Rated working pressure of 0.6MPa, built-in overflow and pressure relief protection, automatic pressure stabilization and relief for pipeline overpressure, to prevent high-pressure pipe blockage and pump body overload damage.

4. Filtering structure: three-stage gradient filtering system, with a first stage ultra large aperture coarse filter intercepting large blocks of oil sludge, welding slag, and accumulated impurities; Secondary medium efficiency filtration intercepts suspended particles; Three level precision clarification filtration, step-by-step purification, significantly reducing the load of single-stage filter cartridges, and maximizing anti clogging performance.

5. Core power configuration: Equipped with an industrial grade high flow oil transfer pump, the pump body structure is optimized for high solid oil content, with strong anti impurity ability, less likely to get stuck in the pump, stable self-priming, and continuous oil supply without attenuation under severe oil pollution and high impurity conditions.

6. Safety protection configuration: Standard motor thermal overload protection and pipeline overflow dual protection system, effectively avoiding pressure surges caused by impurity blockage, motor overload burning, pipeline bursting and other faults, ensuring safe and stable equipment operation.

7. Body structure and material: Adopting thickened carbon steel frame and electrostatic spraying anti-corrosion process, it is resistant to oil stains, corrosion, and not easy to rust; The bottom is equipped with silent brake universal casters, which are flexible in movement and stable in positioning; The filter cartridge adopts a quick opening clamp structure, which allows for quick replacement of the filter element without the need for tools, ensuring efficient and convenient maintenance.

8. Monitoring configuration: The body is equipped with a high-precision pressure gauge group, which can monitor the pressure difference changes of each level of filter element in real time, intuitively judge the degree of filter element blockage, accurately control the replacement timing, and avoid waste of ineffective consumables and filtration failure problems.

9. Compatible media: Suitable for industrial oils with viscosity ranging from 10 to 220 CST, including hydraulic oil, mechanical lubricating oil, gear oil, circulating oil, recycled waste oil, etc., suitable for the vast majority of high solid content and heavy oil industrial oils.

10. Working characteristics: The whole machine has a large capacity for dirt collection, strong anti clogging ability, smooth oil flow without pressure build-up, supports 24-hour continuous heavy oil pollution circulation filtration, and is designed specifically for harsh and high pollution working conditions.

Applicable industries and equipment operating conditions of the product

1. Metallurgical Heavy Industry: Suitable for steel rolling units, continuous casting equipment, and smelting hydraulic lubrication systems. The equipment operates at high loads for a long time, and the oil contains a large amount of iron powder, oxidized sludge, and metal debris, with extremely high solid content. LYC-G can sustainably purify heavily polluted oil products and restore oil cleanliness.

2. Mining engineering machinery industry: mining excavation equipment, loaders, shield tunneling machines, heavy engineering machinery hydraulic systems, operating environment with high dust and impurities, oil products are easily mixed with sediment, ore powder, and metal debris, suitable for long-term circulation filtration and purification of this machine.

3. Waste oil recycling and treatment industry: specialized in the recycling and purification of waste industrial oil products. Targeting the accumulated high impurity waste hydraulic oil and waste gear oil, the oil sludge, solid sediment, and suspended impurities are filtered step by step to achieve waste oil recycling and significantly reduce oil costs.

4. Cement and building materials industry: ball mill, vertical mill, rotary kiln reducer lubrication system, long-term operation is prone to produce gum oil sludge, wear particles, fast oil pollution rate, high solid content. This machine can continuously filter through online bypass to reduce oil change frequency.

5. General industrial maintenance scenario: For old hydraulic stations in factories and lubrication systems that have not been deeply maintained for years, in response to working conditions where oil is blackened, turbid, and heavily contaminated, quickly purify oil stains, improve oil condition, and restore equipment operation stability.

This equipment adopts the three-level gradient purification principle, gradually sharing the filtration pressure, perfectly solving the pain points of easy blockage, sudden drop in flow rate, and frequent core replacement when ordinary oil filters deal with high solid oil content. It can completely remove the accumulated sludge, large impurities, dense metal dust, and suspended sediment in the oil, effectively repair dirty oil products, and extend the service life of oil products and hydraulic components.

Core competitive advantages of the product

1. Three stage gradient filtration, with anti clogging performance far exceeding that of ordinary oil filters: Different from conventional two-stage filtration equipment, LYC-G adds a front large capacity coarse filter structure, which is specifically designed to receive large oil sludge and accumulated impurities, protect the precision filter element at the back end, and solve the problem of rapid clogging of filter elements under high solid content conditions from the root.

2. Large capacity for dirt collection, lower cost of consumables: With a dedicated high-capacity dirt filter structure, the impurity storage space is 2-3 times that of ordinary filters. Under severe oil pollution conditions, the replacement cycle is significantly extended, effectively reducing downtime losses and consumables expenses caused by frequent core replacement.

3. High impurity compatible pump body, no pump jamming or pressure build-up: Optimized for heavy oil pollution, the high flow pump set has strong resistance to impurity impact, and can provide stable oil supply even in the face of turbid and high solid content oil products, without problems such as suction, pump jamming, and flow attenuation.

4. Visualized pressure difference monitoring, precise and efficient operation and maintenance: Dual pressure gauges monitor the clogging status of the filter element in real time. If the pressure difference exceeds the standard, the filter element should be replaced to prevent filtration failure and secondary circulation of impurities. There is no need to blindly replace consumables, and operation and maintenance are more scientific.

5. Flexible mobility and adaptability to multiple scenarios: The whole machine is designed to be compact and lightweight, with brake universal casters that can switch workstations freely. It can be used for offline oil circulation filtration or connected to equipment bypass for online non-stop filtration, with strong adaptability.

6. Sturdy and durable, suitable for harsh working conditions: The whole machine has a corrosion-resistant and oil resistant structure, the body is not easy to accumulate dust and rust, the pipeline is tightly sealed, and it is not easy to damage during long-term operation in dusty and heavy oil contaminated workshops, with an extremely low equipment failure rate.

Source factory production advantage

1. Targeted research and development for working conditions, mature technology: Our factory has been deeply involved in industrial high solid oil pollution filtration for many years, and has optimized equipment structure for domestic heavy industry, mining, and waste oil regeneration harsh working conditions, completely solving the common problems of ordinary oil filters being intolerant to dirt, easy to block, and inefficient. The product adaptability far exceeds that of general oil filters.

2. self-produced and self sold at the source, with outstanding cost-effectiveness: the whole machine frame processing, pipeline assembly, and circuit debugging are all independently completed without any intermediary markup, and the equipment price is affordable. At the same time, the supporting filter element is self-produced, and the cost of maintenance consumables is significantly reduced in the later stage.

3. Full specification spot reserve, fast delivery: LYC-G's mainstream flow models have year-round spot inventory, which can quickly respond to equipment repair, batch maintenance, and emergency procurement needs for waste oil regeneration projects without long waiting times.

4. Strict quality inspection and controllable quality of the entire machine: Each device undergoes no-load testing, oil contamination testing, sealing pressure testing, and pressure protection verification before leaving the factory to prevent quality problems such as oil leakage, unstable pressure, pump blockage, and insufficient flow.

5. Support non-standard customization and upgrade: Stainless steel body, explosion-proof motor, high flow special model, high-precision filtration combination can be customized according to needs, suitable for special working conditions such as explosion-proof workshops, corrosive oil products, and ultra high flow waste oil treatment.

Frequently Asked Questions (FAQ)

FAQ1: What is the core difference between LYC-G oil filter and ordinary LYC-A/B oil filter?

Answer: Ordinary LYC-A/B is suitable for mild and conventional impurity conditions; LYC-G is a specialized model for high solid content and heavy oil pollution. It adopts a three-stage large dirt absorption filter structure, which has stronger anti clogging ability. It is specifically designed to handle heavy pollution conditions such as blackening of oil, high oil sludge, and dense impurities. It is an upgraded and strengthened version of ordinary oil filters.

FAQ2: Can this device filter black and turbid waste hydraulic oil?

Answer: Absolutely possible. LYC-G can effectively intercept impurities and clarify waste oil products that are blackened, turbid, and contain a large amount of sludge and metal powder through multi-stage gradient filtration, achieving waste oil regeneration. After treatment, the cleanliness of the oil products is greatly improved and can be reused in equipment.

FAQ3: Will it be easy to clog pumps and pipes under high impurity conditions?

Answer: No. The pre installed ultra large capacity coarse filter of the equipment intercepts large impurities and sludge, protecting the pump body and rear pipeline. It is equipped with a dedicated anti clogging pump group and overflow protection, and can operate stably under severe oil pollution conditions without pump jamming, pressure holding, or pipe blockage problems.

FAQ4: Does the equipment support 24-hour continuous oil filtration operation?

Answer: Support. The equipment is equipped with industrial grade pump units and multiple overload protection, with stable heat dissipation and durable structure. It can continuously process high solid oil content for 24 hours, suitable for normal continuous operation in waste oil regeneration workshops and heavy industry workshops.

FAQ5: Does the LYC-G oil filter have dehydration function?

Answer: This machine is mainly used for filtering high solid impurities and sludge, and can only adsorb a small amount of free water, without professional demulsification and dehydration capabilities; If the oil is emulsified and has a high water content, it can be used in conjunction with the LYC-J coalescing dehydration oil filter.