Oil Purification products
Air Compressor Filter
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Replacement or not:Replacement
Product basic parameters and core configuration materials
1. Product model: LYC-B series mobile oil filter machine, including various flow specifications such as LYC-16B, LYC-32B, LYC-50B, LYC-63B, LYC-100B, etc.
2. Rated flow rate: 16L/min~200L/min optional, meeting the needs of small flow precision filtration and large flow rapid oil extraction and purification.
3. Working pressure: Rated working pressure of 0.6MPa, built-in overflow valve pressure protection, automatic pressure relief when the pressure exceeds the set value, ensuring the safety of equipment pipelines.
4. Filtering structure: Double tube two-stage filtration, with the first stage coarse filter cartridge being 100 μ m, intercepting large particle impurities to protect the oil pump; The second stage precision filter cartridge can be equipped with 3 μm, 5 μm, 10 μm, 20 μm, and 30 μm multi precision filter cartridges for deep purification of oil.
5. Core power configuration: Industrial low-noise gear pump, strong self-priming ability, stable oil supply, small pulse, long-term continuous operation is not easy to generate heat, and resistant to medium wear.
6. Safety protection configuration: Equipped with motor thermal overload protection and pipeline overflow pressure relief dual protection to prevent motor overload from burning out and pipeline overpressure from bursting.
7. Body structure and material: Thick carbon steel integrated frame, equipped with silent universal casters with brakes, which can be fixed when moved in place; The dual filter cartridge adopts a quick opening clamp structure, which allows for quick opening and replacement of the filter element without the need for tools.
8. Monitoring configuration: Dual pressure gauges are used to monitor the pressure difference between the coarse and fine filters, allowing for a visual inspection of the blockage status of both filter elements, making it convenient for maintenance personnel to determine the timing of replacement.
9. Compatible media: Suitable for industrial oils with viscosity ranging from 10-160CST, mineral hydraulic oils, gear oils, turbine oils, and mechanical lubricants.
10. Working characteristics: The whole machine has low vibration and noise, the dual filter structure has a large capacity for dirt, the filter element replacement cycle is longer, and it supports long-term uninterrupted circulation oil filtration operations.
Applicable industries and equipment operating conditions of the product
1. Metallurgical Heavy Industry Hydraulic System: Hydraulic lubrication system for steel rolling units, continuous casting equipment, mining machinery, and large engineering machinery. The oil has high impurity content, and the LYC-B double tube has a large dirt absorption capacity that can continuously purify the oil and reduce the wear of precision hydraulic components.
2. Power and wind power industries: Purification of turbine oil for steam turbine generator sets and lubricating oil for wind power hydraulic stations, with high requirements for oil cleanliness, used for new oil injection filtration and regular online oil filtration to extend the service life of oil products.
3. General high-end industrial equipment: injection molding machines, die-casting machines, CNC precision machine tools, servo hydraulic stations, to protect servo valves, precision plunger pumps, reduce valve core sticking, pressure fluctuations and other faults.
4. Chemical and paper-making industries: Lubricating oil systems for chemical equipment and hydraulic oil circuits for paper-making machinery can be connected to external circulation filtration without shutting down, reducing equipment maintenance costs.
5. Oil storage and equipment maintenance center: Centralized oil management in the workshop, filtering of new oil storage, purification and regeneration of waste oil, suitable for scenarios with heavy oil pollution and large single filtration volume.
This equipment adopts a progressive dual tube filtration principle, where the oil passes through the coarse filter and fine filter in sequence, intercepting impurities step by step; Compared to a single cylinder structure, the dual filter design significantly increases the pollutant holding capacity, reduces the frequency of filter element replacement, and can stably maintain high oil cleanliness, making it suitable for oil purification operations under medium to high pollution conditions.
Core competitive advantages of the product
1. Dual tube two-stage filtration with larger dirt holding capacity: The independent dual filter tube structure separates coarse and fine filtration, providing more space for impurities to be contained. It is less likely to quickly clog under high pollution conditions, extending the service life of the filter element.
2. Multi functional and flexible with brake wheels: The whole machine is compact with universal wheels with brakes, which can be pushed to any equipment station to achieve multiple functions such as oil pumping, refueling, circulation filtration, and oil purification. It is easy to position and fix.
3. Dual pressure gauge monitoring, visualized operation and maintenance: Independent pressure gauges for coarse and fine filters respectively monitor the blockage of the two-stage filter element, accurately determining which stage of filter element needs to be replaced and reducing consumables waste.
4. Multiple safety protections, stable and reliable operation: dual protection of overflow pressure relief protection and motor thermal overload protection, effectively avoiding the risk of equipment damage caused by overpressure and overload, suitable for long-term continuous operation.
5. Quick opening clamp structure, easy maintenance: The filter cartridge adopts a clamp quick opening design, and disassembling the filter element does not require tools such as wrenches. Ordinary operators can complete the replacement of the filter element, saving maintenance time.
6. Flexible selection of precision and adaptability to multiple scenarios: The precision filter cartridge can freely replace different precision filter elements, switching from 3 μm high-precision purification to 20 μm conventional filtration as needed, adapting to the different cleanliness requirements of precision equipment and heavy industry equipment.
Source factory production advantage
1. Independent production and assembly by physical manufacturers: Our factory has been focusing on the research and development of oil filtration equipment and hydraulic filter cartridges for many years. We independently complete frame welding, pipeline assembly, and circuit debugging, eliminating the need for intermediaries to increase prices and providing higher cost-effectiveness for our products.
2. Strict factory inspection of the entire machine: Before leaving the factory, each LYC-B mobile oil filter undergoes no-load operation, load filtration, sealing pressure testing, and pressure protection testing to eliminate problems such as oil leakage, unstable pressure, and excessive noise.
3. Full specification spot stock: LYC-B series has regular inventory of various flow models, and orders can be quickly shipped to meet emergency procurement needs such as equipment repair and bulk matching.
4. One stop matching supply of filter elements: Our factory produces all coarse and fine filter elements for this oil filter machine, with stable quality, lower purchase prices, and more convenient procurement of equipment maintenance consumables in the later stage.
5. Support non-standard customization and upgrade: explosion-proof motors, stainless steel bodies, higher precision filtration combinations, extended suction and discharge oil pipes, etc. can be customized according to needs, suitable for special working conditions such as explosion-proof workshops and corrosive oil products.
6. Improve after-sales technical support: provide quality assurance services for the entire machine, and provide one-on-one guidance from technical personnel on equipment installation, commissioning, operation training, and daily maintenance; Quick response to equipment malfunctions, solving customer usage difficulties.
Frequently Asked Questions (FAQ)
FAQ1: What are the main differences between LYC-B oil filter and LYC-A oil filter?
Answer: LYC-A is a single cylinder oil filter, suitable for lightly polluted oil products; LYC-B is a dual cylinder structure with two-stage independent filter cartridges, larger dirt holding capacity, and equipped with dual pressure gauges for monitoring. It is suitable for working conditions with heavy oil pollution and higher requirements for oil cleanliness.
FAQ2: Can the LYC-B mobile oil filter filter filter turbine oil?
Answer: Sure. This machine is compatible with various industrial mineral oils such as turbine oil, hydraulic oil, gear oil, lubricating oil, etc. The purification of turbine oil for power generation units is a typical application scenario of this equipment.
FAQ3: Can a dual tube oil filter work continuously for a long time?
Answer: Sure. The equipment adopts industrial grade gear pumps with good heat dissipation performance, equipped with overload protection systems, and supports 24-hour continuous circulation filtration, suitable for normal oil purification operations in factories.
FAQ4: Do two filter elements need to be replaced simultaneously?
Answer: It does not need to be replaced at the same time. The equipment is equipped with an independent pressure gauge, which determines the clogging status of the filter element based on the pressure difference of each level of pressure gauge. If the pressure difference of any level exceeds the standard, the corresponding filter element will be replaced separately to save consumable costs.
FAQ5: Will the equipment experience oil leakage during use?
Answer: Under normal working conditions, there will be no oil leakage. The whole machine has undergone strict sealing and pressure testing before leaving the factory, with reinforced sealing of pipeline joints and reliable sealing of filter cartridge clamps; As long as the operation is carried out according to the specifications, there will be no leakage problem.
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