GLYC high viscosity oil filter industrial high viscosity lubricating oil special mobile filtration and purification equipment

Product basic parameters

1. Equipment model: GLYC series high viscosity oil filter machine

2. Processing media: 46 #~1000 # high viscosity hydraulic oil, gear oil, heat transfer oil, engine oil, chain oil, heavy oil, etc

3. Rated flow rate: optional 30L/min, 50L/min, 100L/min, 150L/min, 200L/min (customizable)

4. Work pressure: ≤ 0.6MPa

5. Filtration accuracy: Multiple levels of 1 μ m, 3 μ m, 5 μ m, 10 μ m, 20 μ m, and 30 μ m are available for selection

6. Heating power: The automatic temperature control heating system is matched according to the flow rate, with a temperature control range of 30-80 ℃ and adjustable constant temperature to prevent local overheating and oxidation of oil products

7. Pump body type: high viscosity gear pump, suitable for conveying viscous oil, strong self-priming ability, not easy to idle

8. Power supply: 380V/50Hz three-phase industrial electricity (can be customized with foreign trade voltages such as 415V, 220V, etc.)

9. Body structure: Carbon steel spray coating frame, universal mobile casters (with brakes), box type protection/open type optional

10. Oil inlet and outlet: flange/external thread interface, supporting quick connector selection

11. Machine noise: ≤ 75dB

12. Protection level: IP54

Core Material Description

1. Rack shell: High quality carbon steel, surface treated with electrostatic spraying, corrosion-resistant, oil resistant, and not easy to peel or rust after long-term workshop use; If chemical working conditions are required, a 304 stainless steel whole machine can be customized.

2. Filter element: Multiple materials including fiberglass, composite filter paper, and stainless steel metal mesh are available for selection. Fiberglass filter cartridge has a large dirt holding capacity and stable filtration accuracy; Stainless steel metal mesh filter element can be cleaned and reused, suitable for harsh working conditions with large particles and impurities. The filter element seal is made of nitrile rubber (NBR), which is resistant to mineral oil. Fluororubber FKM seal can be selected for high temperature conditions to prevent leakage.

3. Pipeline and valves: seamless steel pipe+oil resistant rubber hose, ball valve, overflow valve, pressure gauge interface are all made of carbon steel or stainless steel material, pressure resistant and impact resistant.

4. Heating component: Stainless steel electric heating tube with overheating protection, temperature control probe real-time collection of oil temperature, automatic power-off when exceeding the set temperature, to avoid oil carbonization.

5. Pump body: Cast iron high viscosity gear pump, wear-resistant alloy gear, anti impurity impact, not easy to get stuck in the pump, more suitable for transporting viscous oil compared to ordinary oil pumps.

Applicable industries and application scenarios

1. Steel metallurgy: Rolling mill gearboxes, reducers, and continuous casting equipment use a large amount of high viscosity gear oil, with a high amount of sludge and iron powder, and are regularly filtered by bypass.

2. Mining machinery: underground mining equipment, crushers, large reducers, working conditions are harsh, dust enters the lubrication system, and oil products are easily contaminated.

3. Cement building materials: ball mill, rotary kiln reducer, vertical mill lubrication station, long-term continuous operation, high viscosity lubricating oil produces gum and sludge.

4. Heavy engineering machinery: large excavators, shield tunneling machines, and track equipment. The flowability of high viscosity oil deteriorates in low temperature environments, and traditional oil filters cannot move.

5. Thermal power plants and chemical plants: thermal oil systems, large reduction units, offline filtration, pre filtration before new oil injection.

6. Port vessels: Port lifting equipment gearboxes, ship deck machinery lubricating oil purification.

7. Lubricating oil production plant: Filter the finished high viscosity oil before filling to remove metal debris and impurities during the production process.

Usage: The oil in the tank can be pumped offline to the oil filter for circulation and purification, or connected to a bypass pipeline for online non-stop filtration; Pre filter the new oil before adding it to the warehouse to prevent impurities from entering the equipment directly.

Core advantages of the product

1. Exclusive high viscosity conveying+constant temperature heating system. Ordinary mobile oil filters have difficulty absorbing oil and severe flow attenuation in high viscosity and low temperature environments. The GLYC series is equipped with a dedicated high viscosity gear pump, which is matched with controllable constant temperature heating to reduce oil viscosity, improve fluidity, and achieve uniform heating speed. It will not cause local high temperature to cause oil cracking and carbonization, and can also operate normally in low-temperature workshops and winter outdoor environments.

2. Multi level progressive filtering structure, with a large capacity for pollutant absorption. Adopting a three-stage filtration design of pre filtration, coarse filtration, and fine filtration. Pre filtering intercepts large particles of iron filings and welding slag, protects the rear end fine filter element, extends the service life of the fine filter element, reduces the cost of frequent filter element replacement, and monitors the clogging status of the filter element in real time with a differential pressure gauge to intuitively determine whether the filter element needs to be replaced.

3. The security protection function is complete. Equipped with overflow pressure protection, over temperature power-off protection, and motor overload protection, when the pipeline is blocked and the pressure exceeds the standard, the overflow valve will automatically release pressure; Automatic cut-off of heating due to abnormal temperature; The motor automatically shuts down due to overload to prevent damage to the entire machine caused by misoperation, making it safe for beginners to operate.

4. Convenient mobility and flexible layout. The bottom of the whole machine is equipped with universal brake casters, which have a balanced weight distribution and can be pushed by one person without the need for fixed installation. Any equipment that needs purification can be pushed wherever it is, without the need to modify the original oil circuit. It can be used and opened as needed.

5. Low noise operation and good sealing. All pipeline connection positions are equipped with oil resistant seals to reduce oil dripping and leakage, keep the workshop clean, and improve the on-site working environment.

6. Flexible customization of precision. Different precision filters can be matched according to customer cleanliness requirements to meet different oil cleaning standards of NAS 6 to NAS 9 levels.

Our advantage as an alternative customization manufacturer

1. The source factory has no intermediary markup. Our factory has been deeply involved in the production of filtration equipment and filter cartridges for many years. We have independently developed and produced the GLYC series high viscosity oil filters, which are fully assembled from the frame, pump valve, heating module, and filter cartridge. We can provide them directly at the factory price, with obvious advantages in bulk purchase price and support for OEM branding.

2. Support non-standard customization. If customers have special flow rates, voltages, materials, interface forms, explosion-proof requirements, stainless steel complete machines, and explosion-proof motor versions, they can be customized according to their needs to meet special working conditions and foreign trade order requirements.

3. One stop supply of accessories. In addition to the entire machine, all models come with built-in filters, seals, hoses, and quick couplings that can be supplied synchronously. Subsequent maintenance and procurement do not require searching for accessories everywhere, reducing procurement communication costs and supply cycles.

4. Strict factory inspection. Every oil filter undergoes no-load testing, load pressure testing, temperature control testing, and leakage testing before leaving the factory. After passing the tests, it is shipped with a product manual, certificate of conformity, clear equipment parameters, and wiring instructions.

5. Technical support is in place. Provide operation guidance videos and documents for shipment, remotely guide installation and debugging, and answer questions about oil purification solutions; We can provide filtering solutions and replacement cycle suggestions based on the customer's on-site working conditions, helping customers optimize oil maintenance costs.

6. The delivery cycle is controllable and supports export order packaging. Export wooden crate packaging can be used to meet the requirements of sea and land transportation. Documents can be provided to meet customer needs, making it suitable for long-term cooperation with distributors and engineering suppliers.

FAQ Frequently Asked Questions

Q1: What is the maximum viscosity of oil that GLYC high viscosity oil filter can handle?

A1: Conventional models can handle oil with a viscosity of ≤ 1000mm ²/s. For higher viscosity, customized high-power pump bodies and heating modules can be used. Before placing an order, it is recommended to provide the oil brand number and working temperature so that we can match the appropriate model for you.

Q2: Will heating damage the oil and accelerate its deterioration?

A2: No. The equipment is heated slowly at a constant temperature, with controllable temperature and a maximum setting generally not exceeding 80 ℃. The temperature probe monitors in real time and automatically shuts off when the temperature exceeds the limit. It only reduces viscosity for easy filtration and will not reach the cracking temperature of the oil. As long as the temperature is set not to exceed the allowable temperature of the oil, it is sufficient.

Q3: Can water be removed simultaneously?

A3: GLYC specializes in solid particle impurity filtration and can only separate a small amount of free water; If the oil has a high water content and severe emulsification, it is recommended to use ZLYC vacuum oil filter or LYC-J coalescence dehydration oil filter in combination.

Q4: Can outdoor low temperature environments be used in winter?

A4: Sure. After starting, turn on the heating first, and wait for the oil temperature to rise and the fluidity to improve before turning on the oil pump. The equipment comes with a low-temperature adaptive pump body; Customization of insulation layer can be added for extremely cold working conditions.

Q5: How often is the filter element replaced?

A5: The replacement cycle is related to the degree of oil contamination, and replacement is required when the pressure difference reaches the set pressure difference. New oil filtration usually takes 1-3 months. For heavily polluted oil, it may need to be replaced within a few weeks. The metal mesh filter element can be cleaned and reused.