LEFILTER delivers high-capacity, performance-matched replacement coalescing filter cartridges for the FACET CA22-3 series. Engineered for heavy-duty fluid and gas phase separation, this aftermarket coalescer is fully dimensionally and functionally interchangeable with the original FACET CA22-3 filter element. Designed for high flow rates and heavy contaminant load conditions, it removes fine solid particles, free water droplets and liquid aerosols from aviation fuel, diesel, light hydrocarbons and natural gas streams. With identical installation interface, sealing structure and operating parameters, the LEFILTER CA22-3 replacement requires no housing modification, offering factory-grade filtration performance at a more cost-effective price and shorter lead time for global industrial users.

FACET CA22-3 is a high-capacity coalescing cartridge widely deployed in large-scale fuel handling terminals, refinery process systems and natural gas conditioning facilities. Unlike small-flow CA11 series elements, CA22-3 features larger media area, superior dirt holding capacity and stable performance under long-cycle continuous operation. In industrial fluid purification processes, unremoved moisture and micro-contaminants frequently result in fuel turbidity, pipeline corrosion, valve blockage, compressor liquid hammer and inaccurate instrument readings. Although the original FACET CA22-3 solves these separation challenges effectively, its high OEM cost, limited stock and long international shipping cycles often delay on-site maintenance and increase operational budgets. LEFILTER’s optimized CA22-3 replacement filter resolves these pain points by adopting upgraded gradient glass fiber media, reinforced structural design and strict OEM-standard performance testing, ensuring consistent and reliable coalescing results in harsh industrial environments.

Advanced Coalescing Mechanism of CA22-3 High Capacity Filter

The CA22-3 coalescing filter operates on a multi-stage gradient interception and droplet polymerization principle, achieving dual purification of solid contaminants and liquid micro-droplets. The outer pre-filter layer adopts open-density fiber layout to trap large particles, scale and sediment, protecting the inner precision coalescing layer from premature clogging. As fluid continues penetrating inward, the high-hydrophilic fine fiber layer captures dispersed micro water droplets and oil mist that conventional filters cannot intercept.

Through continuous fluid scouring and molecular adhesion, countless tiny suspended droplets collide, merge and grow into macroscopic large droplets. Once droplet weight exceeds fluid suspension force, gravity-driven separation occurs, allowing separated liquid to settle into the filter sump for discharge. Clean gas or fuel flows downstream steadily. This progressive filtration and coalescence mode greatly improves purification uniformity, avoids local channeling, and maximizes the effective utilization of the entire filter media.

LEFILTER’s improved CA22-3 structure optimizes fiber density gradient and overall media thickness compared with generic alternatives. The uniform fiber distribution guarantees stable coalescing efficiency even under fluctuating flow and pressure, significantly extending service life in high-load working conditions.

Key Structural & Material Upgrade Features

To match the rigorous industrial standards of original FACET CA22-3 elements, LEFILTER adopts upgraded raw materials and optimized craftsmanship in every production link, ensuring superior durability and stable separation performance.

1. High-Capacity Gradient Borosilicate Glass Fiber Media

The filter medium uses high-purity hydrophilic borosilicate glass fiber with multi-layer progressive density structure. This material features excellent chemical inertness, resisting corrosion from various hydrocarbon media. It stably captures 3μm fine particles and micro-droplets with coalescing efficiency reaching 99.6%. The expanded media area greatly enhances dirt holding capacity, making CA22-3 highly suitable for high-flow and high-pollution working environments.

2. Reinforced Structural End Caps & Standard Mounting Interface

The upper and lower end caps adopt high-strength anti-aging modified polypropylene material, equipped with standard top stud bolt mounting structure. All installation dimensions, thread specifications and sealing surfaces are 100% compatible with original FACET filter housings. Field replacement is plug-and-play without equipment modification, pipeline adjustment or auxiliary debugging. The integrated sealing design effectively prevents fluid bypass and ensures zero leakage during long-term operation.

3. Rigid Support Frame & Full Hot-Melt Sealing Process

Built-in perforated rigid support tube provides reliable radial support, preventing media shrinkage, deformation and collapse under long-term pressure fluctuation. The whole element adopts full hot-melt bonding without chemical glue, eliminating secondary pollution risks caused by adhesive dissolution. The integral structure is firm, pressure-resistant and adaptable to 24-hour continuous industrial operation.

Technical Performance Parameters

- Equivalent Model: FACET CA22-3

- Filter Type: High-capacity Liquid & Gas Coalescing Element

- Filter Media: Gradient borosilicate glass fiber

- Filtration Precision: 3μm

- Coalescing Efficiency: ≥99.6%

- Max Working Pressure: 1.5 MPa

- Operating Temperature Range: -40℃ ~ +80℃

- Mounting Method: Top stud bolt drop-in installation

- Applicable Media: Natural gas, aviation kerosene, diesel, gasoline, light hydrocarbon fluids

- Replacement Warning Differential Pressure: 0.15 MPa

Industrial Application Coverage

Thanks to its high-flow advantage and strong contaminant tolerance, the LEFILTER FACET CA22-3 replacement filter is widely applied in medium and large-scale industrial fluid purification systems, perfectly matching original FACET supporting equipment.

Large-Capacity Fuel Terminals & Depots

Continuously remove free water and fine impurities from bulk fuel to avoid fuel quality deterioration, pipeline icing and storage system corrosion. Ensure finished fuel meets international aviation and vehicle fuel cleanliness standards.

Petrochemical Refining & Hydrocarbon Processing

Purify refined diesel, gasoline and light hydrocarbon products, reduce moisture content and particle pollution, stabilize finished product quality, and lower failure rates of downstream catalytic and conveying equipment.

Natural Gas Processing & Pipeline Transmission Stations

Effectively separate condensed water and light oil droplets in natural gas, protect compressors, flow meters and regulating valves from liquid hammer and corrosion, and improve gas transmission efficiency and operational safety.

Centralized Power & Marine Fuel Treatment Systems

Provide high-clean fuel supply for power generation and marine propulsion systems, reduce nozzle blockage and carbon deposition, improve combustion efficiency, and extend the service life of fuel system components.

Why Choose LEFILTER Aftermarket CA22-3 Coalescer?

Many industrial purchasers face the dilemma of expensive original FACET filters and unstable-quality generic substitutes. LEFILTER balances original-level performance and competitive pricing, becoming a reliable long-term replacement solution for FACET CA22-3 users.

First, we implement full reverse engineering and strict batch testing. Every CA22-3 filter undergoes bubble point testing, pressure resistance testing and separation efficiency inspection before delivery, ensuring complete interchangeability and stable performance consistent with OEM standards.

Second, we adopt high-standard imported fiber materials with uniform pore distribution and strong dirt holding capacity. Compared with ordinary low-cost imitation products, our CA22-3 elements have longer service cycles, lower replacement frequency and fewer system shutdowns, effectively reducing comprehensive operating costs.

Third, we maintain sufficient spot inventory for CA22-3 coalescing filters all year round, supporting global fast delivery and bulk customized services. Our technical team provides professional support including model selection, installation guidance and daily maintenance suggestions to help customers standardize filtration system operation.

For daily operation management, users should monitor system differential pressure in real time. Once the pressure difference reaches 0.15 MPa, timely replacement is required to prevent media blockage, fluid channeling and downstream secondary pollution. During installation, inspect the sealing gasket status to ensure tight fitting and effective filtration.

With reliable quality, stable supply and cost-effective advantages, LEFILTER FACET CA22-3 replacement coalescing filter is an ideal high-capacity purification solution for medium and large industrial fluid treatment systems.

FAQ | FACET CA22-3 Coalescing Filter Element

Q1: Is LEFILTER CA22-3 fully compatible with original FACET equipment?

A1: Yes. The CA22-3 coalescing filter is strictly produced according to original FACET dimensional and structural standards. Overall length, outer diameter, stud bolt interface and sealing structure are completely consistent with OEM parts. It supports direct drop-in replacement without any equipment modification or on-site adjustment.

Q2: What makes CA22-3 different from CA11-3 and CA11-8 coalescer models?

A2: CA22-3 belongs to the high-capacity version of the FACET CA series. It features larger filter area, higher flow tolerance and stronger dirt holding capacity, more suitable for large-flow fuel terminals and gas processing stations. The filtration precision and temperature/pressure resistance remain consistent with mainstream CA series models.

Q3: What fluids can the FACET CA22-3 coalescing filter handle?

A3: It is widely applicable to natural gas, aviation kerosene, diesel, gasoline and various light hydrocarbon media. It efficiently removes free water, oil mist and solid fine particles in both liquid and gas phase fluids. Special media require pre-confirmation of material compatibility.

Q4: How long is the service life of LEFILTER CA22-3 replacement filter?

A4: Service life depends on on-site pollution load and flow rate. Under standard working conditions, the service cycle ranges from 4 to 11 months. The most accurate replacement standard is system differential pressure; replace immediately when pressure difference reaches 0.15 MPa to maintain optimal filtration effect.

Q5: What are the operating temperature and pressure limits for CA22-3?

A5: The maximum continuous working pressure is 1.5 MPa, and the applicable temperature range is -40℃ to +80℃. Operating beyond these limits will accelerate media aging and reduce coalescing performance and service life.

Q6: Do you support sample testing and bulk customization for CA22-3?

A6: Yes. We provide free sample service for customer field and laboratory performance verification. For bulk orders, we support customized logo marking, special packaging and tailored technical solutions to meet different project requirements.

Q7: Do you supply other FACET CA series interchangeable filter elements?

A7: We offer full-series FACET replacement coalescer and separator filters, including CA11-3, CA11-8, CA14-9, CA22-3 and other mainstream models. You can provide your part number, and we will match the corresponding replacement product and provide complete parameters and quotation.

RELATED:

SS Series Separator Filter Element LEFILTER Natural Gas Separation Cartridge

P.3-362 Fuel Water Separator Coalescer – High Flow, Low Pressure Drop

LNG Gas Coalescer Cartridge for Liquefied Natural Gas Process 1201652