PALL PFS1001ZMH13 alternative coalescing filter element aviation kerosene oil-water separation filter cartridge

Product basic parameters and core materials

1. Product model: PFS1001ZMH13 (Pall original PFS series dedicated coalescing filter element, compatible with all Pall light oil coalescing separators, equipment interchangeable without deviation)

2. Core functions: Focusing on light oil demulsification and coalescence, micron scale emulsified water aggregation and sedimentation, suspended solid impurity interception, pre-treatment and purification, providing a stable working condition foundation for the back-end separation filter element.

3. Suitable media: aviation kerosene, industrial light diesel, refined fuel oil, low viscosity hydrocarbon oil, not suitable for heavy oil and high viscosity hydraulic oil media, targeted for fuel refining scenarios.

4. Core filter material: Adopting multi-layer gradient hydrophilic composite filter material and layered fiber stacking structure, it has strong hydrophilic aggregation characteristics, which can actively adsorb and gather free water and microemulsion water droplets in oil products, solving the pain point of ordinary filter elements that cannot break emulsions.

5. Structural design: Standard precision cylindrical folding structure, dense and uniform arrangement of filter materials, matched with integrated reinforced end caps, compact overall structure, strong support, suitable for small and medium flow high-precision fuel filtration equipment.

6. Pressure resistance performance: The rated working pressure difference is 0.5MPa, which can withstand the conventional pressure fluctuations and instantaneous impact of fuel pipelines. It can operate continuously for a long time without any problems such as filter collapse, delamination, or leakage.

7. Temperature resistance range: suitable for -20 ℃~100 ℃ oil working condition, optimized for normal temperature and medium temperature transportation environment of light fuel oil, resistant to oil corrosion, aging, and stable long-term immersion performance.

8. Sealing configuration: Using oil resistant elastic sealing components, with high fitting accuracy, anti swelling, and anti-aging properties, to prevent water leakage and oil leakage in the installation gaps of the filter element, ensuring the closed operation of the filtration system.

9. Production process: Adopting a fully automatic folding+hot melt curing integrated molding process, there is no glue bonding throughout the process, no fiber shedding, no secondary pollution, the aggregation channel is regular, and the oil resistance is uniform and stable.

Applicable industries and equipment operating conditions of the product

1. Aviation fuel refining industry: Suitable for airport oil depot aviation coal storage filtration, aviation refueling vehicle pre purification, aviation coal pipeline transportation filtration, accurately removing trace emulsified water and ultrafine impurities from aviation coal, strictly complying with aviation oil cleanliness standards, and ensuring the safe operation of aviation power equipment.

2. Deep processing of petrochemical light oil: refining diesel in the petrochemical plant area, purifying light hydrocarbon oil products, transferring and filtering finished oil products, removing dust, rust, emulsified impurities mixed in the production process, and eliminating problems such as whitening, turbidity, decreased calorific value, and storage deterioration of oil products.

3. Industrial fuel supply system: Large diesel generator sets, industrial fuel boilers, and power unit fuel supply filtration continuously purify fuel quality, reduce fuel injector carbon deposition, precision oil circuit wear, insufficient combustion and other faults, and improve equipment operation stability.

4. Purification of light fuel oil for ships: The diesel fuel supply system for inland and offshore ships is suitable for high humidity and easy water ingress conditions at sea, continuously breaking down and coalescing, purifying oil products, delaying fuel oxidation and deterioration, and reducing the frequency of maintenance of ship power equipment.

5. Maintenance of finished oil storage: Daily circulation filtration of enterprise light oil reserves and commercial finished oil storage tanks, pre purification of new oil storage, effectively removing trace pollutants mixed in during storage and transportation, extending the storage period of oil products, and reducing scrap losses.

Core competitive advantages of the product

1. Special adaptation for light oil with stronger demulsification ability: The filter material formula is optimized for the characteristics of aviation kerosene and light diesel, with outstanding hydrophilic aggregation performance, which can efficiently treat micron sized emulsified water and completely solve the industry problem of easy emulsification and difficult dehydration of light oil products.

2. Low resistance large flow oil, no oil supply attenuation: The pores of the filter material are evenly permeable, with low flow resistance. Under high-precision filtration conditions of small and medium flow rates, there is no pressure build-up or flow loss, and it does not affect the stability and efficiency of pipeline oil supply.

3. Precise pollution absorption structure with high filtration accuracy: The multi-layer gradient filtration structure intercepts impurities of different particle sizes step by step, effectively capturing ultrafine suspended particles missed by conventional filter elements, greatly improving fuel purity, and protecting precision fuel supply components.

4. The structure is stable and durable, with precise adaptability to working conditions: the integrated curing molding+reinforced end cover design is resistant to oil flow erosion and pressure fluctuations, and the filter material is not loose or permeable during long-term continuous operation, with long-lasting and stable performance.

5. Non destructive original replacement, easy disassembly and assembly: 1:1 replica of the original factory installation dimensions, sealing points, and assembly structure of Pall, without the need to modify the equipment, can directly replace the original filter element on the machine, suitable for zero error and zero leakage sealing.

6. Clean filtration without secondary pollution: No adhesive bonding process, tightly bonded filter materials, no fiber shedding or impurity precipitation during use, clean filtration throughout the process, ensuring high-quality fuel purity.

Source factory production advantage

1. Mature fuel specific technology: Our factory focuses on customized replication of Pall fuel coalescing filter elements, proficient in the ratio of light oil specific filter materials and emulsion breaking coalescing technology, effectively avoiding common problems such as weak water, inaccurate labeling, and easy blockage in the market.

2. High cost-effectiveness and significant cost reduction: The source factory produces and sells its own products, eliminating the need for import agents and intermediaries to pay premium prices. The cost of domestic substitution is much lower than that of original products, making it suitable for enterprises to purchase fuel maintenance in bulk on a regular basis.

3. Full quality inspection compliance: Each batch of filter cartridges has undergone comprehensive testing for agglomeration performance, pressure difference, sealing, and structural strength. Free certificates of conformity, testing reports, and material certificates can be provided to meet the bidding, equipment annual inspection, and oil acceptance standards.

4. Support non-standard working condition optimization: Customized enhanced agglomeration and low-temperature resistant upgraded filter elements can be customized according to special working conditions such as low-temperature outdoor, high humidity water vapor, and high-precision purification, suitable for personalized industrial purification scenarios.

Frequently Asked Questions (FAQ)

Q1: Can this filter element be used for hydraulic oil filtration?

Answer: Not recommended. This product is a lightweight fuel specific coalescing filter element, with a filter material formula optimized for aviation kerosene and diesel, suitable for low viscosity oil products, and not suitable for viscous media such as hydraulic oil and heavy oil. Mixing them will reduce the filtration and coalescing effects.

Q2: How long is the filter replacement cycle under normal operating conditions?

Answer: The clean oil depot and aviation kerosene refining conditions can be used for 3-5 months, while the petrochemical storage and transportation conditions with high water content and impurities can be used for 1-3 months. The replacement is based on the increase in system pressure difference and the decrease in oil dehydration effect.

Q3: Can we completely solve the problem of emulsification and whitening of light oil products?

Answer: Sure. Exclusive hydrophilic aggregation filter material has strong demulsification ability, which can capture and aggregate micron sized emulsified water droplets, achieve oil-water sedimentation separation, and effectively improve oil turbidity, whitening, and excessive water content.

Q4: Apart from Pall filter elements, what other oil filtration products do you have?

A: Our factory has a complete product line for oil filtration. In addition to Pall replacement filters, we also produce MAHLE, HYDAC, and Leemin series hydraulic filters, which are matched with mobile oil filter machine and coalescence dehydration filters to achieve integrated filtration of oil impurities and water.

Q5: What other filtering categories does the factory produce?

A: The source manufacturer covers industrial oil filtration, industrial water filtration, natural gas filtration, air filtration, and can produce imported replacement filters, domestic standard filters, and complete sets of filtration equipment. It supplies to multiple industries such as power, metallurgy, chemical, and gas.

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