Product basic parameters and core materials
1. Product model: CA-62202 (Velcon original standard coalescing filter cartridge, industry standard 6-inch 22 inch specification, interchangeable for all network equipment)
2. Core functions: Pre aggregation and demulsification, micro scale emulsified water droplet aggregation and sedimentation, solid particle impurity interception, which is the first core purification process of the fuel filtration system.
3. Suitable media: aviation kerosene, diesel, gasoline, light fuel oil, low viscosity hydrocarbon industrial oil, suitable for the vast majority of light and non corrosive industrial fuels.
4. Core filter material: Adopting multi-layer gradient composite glass fiber filter material, formed by resin impregnation and curing process, the fiber arrangement is uniform, the pore gradient is stable, and it has excellent hydrophilic aggregation ability and dirt storage performance, which can stably capture micron sized emulsified water droplets and fine particle impurities.
5. Structural parameters: Standard industrial specifications, with an outer diameter of 6 inches and a length of 22 inches. Comes standard with the same original end cap and center support structure, with precise assembly positioning and tight fitting.
6. Pressure resistance: The maximum burst strength can reach 75PSI (0.52MPa), and it can withstand conventional pipeline pressure fluctuations, start stop impacts, and high-speed oil flow erosion. It is not easy to deform, collapse, or fail during long-term operation.
7. Applicable working conditions: the maximum working temperature can reach 160 ℃, suitable for pH5-9 neutral oil environment, wide temperature, acid and alkali resistance, anti-aging, suitable for various industrial fuel oil transmission and filtration scenarios.
8. Sealing material: oil resistant and anti-aging special rubber seals are used, which will not swell, leak or age after long-term immersion in fuel oil, effectively eliminating the problems of water seepage and oil spill in the filter element installation gap.
9. Production process: Adopting a fully automatic folding and hot melt curing integrated molding process, with no glue secondary bonding, the filter material is tightly bonded, no fiber shedding, smooth oil flow, stable pressure difference, and high consistency of filtration performance.
Applicable industries and equipment operating conditions of the product
1. In the field of aviation fuel purification, it is suitable for airport oil storage and filtration, aviation refueling vehicles, and aviation coal pipeline filtration and separator equipment. As a pre aggregation core filter element, it removes trace amounts of moisture and impurities from aviation coal, ensuring high standards of cleanliness for aviation oil products and meeting the strict oil consumption regulations of aviation equipment.
2. Petroleum and petrochemical storage and transportation conditions: Suitable for filtering the entire process of light fuel extraction, transportation, and storage in petrochemical plants, effectively intercepting sediment, rust, metal powder, and suspended impurities mixed in oil products, while breaking down emulsions to remove emulsified water, preventing oil product deterioration, heat value decrease, and pipeline corrosion.
3. Ship port fuel system: Diesel fuel supply system for ocean going vessels, inland waterway vessels, and port engineering machinery, targeting high humidity, high water vapor, and easy water ingress conditions at sea, continuously coalescing, dehydrating, and purifying oil products to avoid power shortage, equipment corrosion, and fuel injector carbon deposition blockage caused by water content in the fuel.
4. Industrial power generation equipment: Large diesel generator sets, backup power sets, industrial fuel boiler oil supply filtration, continuous purification of fuel, improvement of combustion efficiency, reduction of equipment failure rate, and extension of power equipment service life.
5. Maintenance of finished oil storage: Enterprises provide their own oil depots, daily circulation filtration of finished oil storage tanks, and pre purification of new oil storage to remove moisture and impurities mixed in during storage and transportation, delay oil oxidation and deterioration, and reduce oil scrap losses.
Core competitive advantages of the product
1. Strong demulsification and coalescence, high purification accuracy: Special gradient fiberglass filter material can accurately capture micron level emulsified water that ordinary filter elements cannot handle, completely solving the problems of fuel whitening, turbidity, and excessive emulsification. The oil purification level far exceeds conventional filtration consumables.
2. Large capacity for dirt and low pressure loss, excellent oil flow performance: standard large-sized filtration area, sufficient dirt capacity, strong anti clogging ability, and long-term operation is not easy to accumulate dust and block the core; The original pressure difference is low, and under high flow supply conditions, there is no pressure build-up or flow attenuation, which does not affect the system's delivery efficiency.
3. High structural strength and strong adaptability to working conditions: resin impregnated cured filter material+reinforced end cap support, stable structure, resistant to pressure impact, oil flow erosion, high and low temperature aging, stable performance under complex industrial working conditions without degradation.
4. Non destructive original factory adaptation, easy replacement: 1:1 replica of Velcon original size, installation structure, sealing point position, no need to modify equipment, directly replace the original filter element on the machine, zero assembly error, zero sealing leakage.
5. No secondary pollution, clean and safe filtration: The entire hot melt molding process has no glue or fiber shedding, and the filtration process is clean and pollution-free, effectively ensuring the purity of fuel and avoiding secondary impurity pollution in the oil circuit.
6. Extremely versatile and adaptable to a wide range of scenarios: As an industry standard universal model, it is compatible with the vast majority of Velcon standard filter and separator equipment on the market, and can adapt to various light fuel purification conditions, far exceeding the adaptability of special specification filters.
Frequently Asked Questions (FAQ)
Q1: What is the core function of CA-62202 filter element?
A: This product is a pre aggregation filter element, which mainly functions to intercept solid particles and impurities in fuel, and at the same time break down and aggregate small emulsified water in the oil product, aggregating small water droplets into large water droplets, providing a foundation for the water separation of the back-end separation filter element, and achieving thorough oil-water separation.
Q2: Can we completely solve the problem of fuel emulsification, whitening, and turbidity?
A: Sure. The specialized gradient coalescence filter material has strong demulsification ability and can treat micron sized emulsified water, effectively improving the problems of oil turbidity, whitening, and excessive water content. After treatment, the oil is clear and clean.
Q3: Is it suitable for high temperature working conditions and outdoor high and low temperature environments?
A: Adaptation, with a maximum temperature resistance of 160 ℃, suitable for indoor constant temperature and outdoor high and low temperature alternating working conditions in a wide temperature range, resistant to aging and erosion, and stable long-term operating performance.
Q4: Apart from Velcon filter elements, what other oil filtration products do you have?
A: Our factory has a complete product line for oil filtration. In addition to Velcon replacement filters, we also produce PALL, HYDAC, and Leemin series hydraulic filters, which are matched with mobile oil filter machine and coalescence dehydration filters to achieve integrated filtration of oil impurities and water.
Q5: What other filtering categories does the factory produce?
A: The source manufacturer covers industrial oil filtration, industrial water filtration, natural gas filtration, air filtration, and can produce imported replacement filters, domestic standard filters, and complete sets of filtration equipment. It supplies to multiple industries such as power, metallurgy, chemical, and gas.
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