Velcon I-6334TB Coalescing Filter Element Replacement Aviation Fuel Coalescing Filter Cartridge

Product basic parameters and core materials

1. Product model: I-6334TB (Velcon original dedicated coalescing filter element, compatible with all Velcon standard fuel filter separators, equipment interchangeable without error)

2. Application positioning: The system is equipped with a first stage aggregation filter, responsible for intercepting fine solid impurities, breaking and aggregating micron sized emulsified water droplets, and providing a stable pre-treatment foundation for the back-end separation process.

3. Suitable media: aviation kerosene, light diesel, industrial fuel oil, low viscosity hydrocarbon oil, suitable for media with high cleanliness requirements such as aviation fuel supply, petrochemical refining, and finished oil storage and transportation.

4. Core filter material: Adopting ultra-fine multi-layer gradient glass fiber composite filter material, with a precise layered stacking structure, the pores gradually decrease, balancing high pollutant absorption capacity and ultra-high filtration accuracy. It can capture ultra-fine suspended particles and micro emulsified water droplets that are difficult for conventional filter elements to intercept.

5. Structural design: The integrated reinforced end cap and central support skeleton have high overall structural strength, effectively avoiding the loosening, collapse, and deformation of the filter material caused by high-pressure oil flow erosion, and adapting to continuous and stable oil supply conditions.

6. Pressure resistance index: rated working pressure difference of 0.5MPa, able to withstand frequent start stop, pressure fluctuation, and instantaneous oil pressure shock of pipelines, and long-term continuous operation performance without attenuation.

7. Temperature resistance range: Suitable for a wide temperature range of -25 ℃ to 120 ℃, it can adapt to complex environments such as low-temperature outdoor in the north, normal temperature transportation in the factory area, and medium temperature oil transportation. It is resistant to aging and oil corrosion.

8. Sealing configuration: oil resistant fluororubber/nitrile rubber composite seals are used, which are suitable for long-term oil immersion, anti swelling, anti-aging, and durable sealing, to eliminate the hidden dangers of water seepage and oil spill in the filter element assembly gap.

9. Production process: Adopting a fully automatic hot melt curing integrated molding process, there is no adhesive bonding or fiber shedding, the filter material is evenly arranged, the oil resistance is balanced, and the problems of local pressure build-up and uneven flow rate are effectively avoided.

Applicable industries and equipment operating conditions of the product

1. Aviation fuel refueling industry: Suitable for airport oil storage and filtration, aviation refueling vehicle filtration system, and aviation kerosene pipeline precision filtration equipment, targeting the high-precision purification needs of aviation kerosene, removing trace amounts of moisture and ultrafine impurities, ensuring that the quality of aviation kerosene meets aviation fuel supply standards, and safeguarding the safe operation of aviation power equipment.

2. Petrochemical refining and transportation conditions: Suitable for refining light fuel in petrochemical plants, transporting finished oil, filtering hydrocarbon media, removing fine rust, dust, and emulsified impurities mixed in during oil production and transportation, improving oil purity, and avoiding substandard quality of finished oil.

3. High end generator fuel supply system: Large precision diesel generator sets, backup power generation equipment, industrial power unit fuel precision filtration, to eliminate problems such as insufficient combustion, carbon deposition, and unit shaking caused by trace impurities, wear of fuel injection precision components, and trace moisture, ensuring efficient and stable operation of the generator set.

4. Ship Precision Power System: Fine purification of fuel for ocean going ships, filtering of ship fuel supply terminals, adapting to high humidity and easy water ingress conditions at sea, continuously optimizing oil cleanliness, reducing the wear and failure rate of precision oil circuits and high-pressure oil pumps, and extending the maintenance cycle of ship power equipment.

5. High end oil storage and maintenance: Finished oil storage warehouses and precision equipment dedicated oil depots are equipped with circulating filtration to finely purify high-quality fuel, delay oil oxidation and deterioration, reduce trace pollution accumulation, and improve oil storage cycles and usage quality.

Core competitive advantages of the product

1. High precision micro purification, suitable for harsh working conditions: specially optimized for micron level micro impurities and micro emulsified water, it can solve the problem of oil micro pollution that conventional filter cartridges cannot handle, with higher purification accuracy, suitable for high standard oil needs of aviation and precision power equipment.

2. Low pressure loss leads to high oil flow and more stable oil supply: The precision gradient filter material has excellent permeability, low flow resistance, and no pressure build-up or flow attenuation under high flow continuous oil supply conditions, which does not affect pipeline transportation efficiency and oil supply pressure stability.

3. High capacity and long-lasting durability: Multi layer gradient pore structure, with large pores at the front end for dirt absorption and small pores at the back end for fine filtration. With a large dirt absorption capacity and slow blockage speed, it has a longer service life under the same pollution conditions, reducing frequent core replacement and shutdown losses.

4. Impact resistant and not easily deformed: Built in high-strength support skeleton, combined with overall curing process, strong resistance to oil flow erosion and pressure fluctuations, long-term continuous operation of the filter material without collapse, delamination, or water permeability.

5. Precise and non-destructive replacement, easy adaptation: 1:1 replica of the original factory installation dimensions, sealing structure, and assembly points, without changing the equipment structure, directly replacing the original filter element, with tight assembly and zero adaptation error.

6. Clean filtration without secondary pollution: No adhesive bonding process, stable filter material structure, no fiber shedding or impurity precipitation during use, clean filtration throughout the process, ensuring the purity of high-end fuel.

Frequently Asked Questions (FAQ)

Q1: What is the difference between I-6334TB and regular Velcon coalescing filter core?

A: This product belongs to high-precision and refined coalescing filter cartridges, focusing on removing trace amounts of emulsified water and ultrafine suspended impurities, and is suitable for high-end working conditions in aviation and precision power; The ordinary model focuses on conventional impurity removal and dehydration, with lower purification accuracy, which cannot meet the high standard oil requirements.

Q2: Will high-precision filter cartridges be more prone to clogging and have a shorter lifespan?

A: No. Adopting a gradient layered pollutant absorption structure, the pre coarse filter layer shares the pollution load and has strong pollutant absorption capacity. Under conventional clean fuel conditions, the replacement cycle is basically the same as that of standard filter elements, and high precision does not sacrifice service life.

Q3: Is the performance stable in low-temperature outdoor environments?

A: Stable. Suitable for low temperature conditions of -25 ℃, the filter material and sealing components are resistant to low temperatures without hardening or failure. They can be used for normal coalescence filtration in outdoor and northern low-temperature factory areas in winter without significant performance degradation.

Q4: Apart from Velcon filter elements, what other oil filtration products do you have?

A: Our factory has a complete product line for oil filtration. In addition to Velcon replacement filters, we also produce PALL, HYDAC, and Leemin series hydraulic filters, which are matched with mobile oil filter machine and coalescence dehydration filters to achieve integrated filtration of oil impurities and water.

Q5: What other filtering categories does the factory produce?

A: The source manufacturer covers industrial oil filtration, industrial water filtration, natural gas filtration, air filtration, and can produce imported replacement filters, domestic standard filters, and complete sets of filtration equipment. It supplies to multiple industries such as power, metallurgy, chemical, and gas.

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