High Flow Filter Cartridge - Flux Pioneer & High - Efficiency Filtration Expert

Product Introduction

1. Structural Composition

• Filter Media: High - performance filter media with pleated or deep - layer structures are used, such as polypropylene (PP), polyvinylidene fluoride (PVDF), etc., increasing the filtration area and improving the dirt - holding capacity.

• Support Framework: Made of high - strength plastic or metal materials, it provides stable support for the filter cartridge, ensuring that it does not deform under high - flow and high - pressure working conditions.

• End Caps and Sealing Rings: The end caps are usually made of corrosion - resistant plastic and are closely connected to the filter cartridge. The sealing rings are made of materials such as fluororubber and ethylene - propylene - diene monomer rubber to ensure the sealing effect between the filter cartridge and the filtration equipment and prevent liquid bypass.

2. Working Principle：The liquid to be filtered enters from one end of the filter cartridge and passes through the pore structure of the filter media under pressure. Impurities are intercepted on the surface or inside of the filter media, while the clean liquid passes through the filter cartridge smoothly and flows out from the other end. The high - flow filter cartridge optimizes the structure and layout of the filter media to achieve a larger liquid processing capacity per unit time, meeting high - flow filtration requirements.

3. Core Advantages：Compared with ordinary filter cartridges, high - flow filter cartridges have a higher filtration flow rate, which can reduce the number of filter cartridges used and the floor space of the equipment. The unique structural design significantly increases the dirt - holding capacity, extends the replacement cycle, and reduces maintenance costs. A variety of filter media are available, suitable for filtering liquids with different chemical properties.

Working Process

1. Pre - installation Preparation

• Confirm that the filtration equipment is powered off and drained, and is in a safe state.

• Check the appearance of the high - flow filter cartridge to ensure that there is no damage or deformation, and the end caps and sealing rings are intact.

• Select a suitable filter cartridge model according to the equipment specifications and filtration requirements.

2. Filter Cartridge Installation

• Open the filter cartridge installation chamber of the filtration equipment and clean the residual impurities and liquid inside.

• Carefully place the filter cartridge into the installation chamber, ensure that the end cap is aligned with the equipment interface, and the sealing ring is correctly embedded in the sealing groove.

• Tighten the end cap or use special tools to fix the filter cartridge to ensure a firm installation and good sealing.

3. Filtration Operation

• Slowly open the inlet valve of the filtration equipment to allow the liquid to flow into the equipment slowly. Close the exhaust valve after exhausting the air inside.

• Observe the pressure gauge and flowmeter to ensure that the operating pressure and flow rate are within the rated parameters of the filter cartridge (such as operating pressure ≤1.0MPa).

• Open the outlet valve to start normal filtration, and monitor the filtration effect and equipment operation status.

4. Filter Cartridge Replacement

• When the pressure difference between the inlet and outlet exceeds the set threshold (such as 0.3MPa), or the filtration flow rate drops significantly (to less than 70% of the initial flow rate), or reaches the preset service duration (such as 6 months of continuous operation), the filter cartridge needs to be replaced.

• Close the inlet and outlet valves of the equipment, open the drain valve to empty the liquid in the equipment.

• Remove the old filter cartridge, clean the installation chamber, install the new filter cartridge, repeat the installation steps, and resume the operation of the equipment.

Product Features

Technical Parameters

Application Fields

1. Electronics Industry: Used for filtering high - purity water and electroplating solutions, removing tiny particles and metal ions to meet the requirements of precision processes such as chip manufacturing and circuit board production.

2. Pharmaceutical Industry: Filters liquid medicines and water for injection, intercepts impurities such as bacteria and pyrogens, and ensures that drug production complies with GMP standards.

3. Food and Beverage Industry: Filters fruit juices, wines, dairy products, etc., removes suspended solids and microorganisms, and improves product quality and taste.

4. Chemical Industry: Filters coatings, inks, chemical reagents, etc., improves product purity, and ensures the stability of the production process.

5. Automotive Manufacturing: Filters electrodeposition paint and cutting fluid, preventing impurities from affecting coating quality and normal equipment operation.

6. Sewage Treatment: In the treatment of industrial wastewater and domestic sewage, it intercepts suspended solids, colloids, and other impurities, reducing the load of subsequent treatment processes.

FAQ

1. How to choose the appropriate high - flow filter cartridge model according to actual needs?：Three key factors should be considered when choosing a high - flow filter cartridge model. First is the filtration flow rate. Select the filter cartridge with the corresponding flow specification according to the amount of liquid to be processed per unit time. Second is the filtration precision. Determine the appropriate precision level based on the particle size of impurities in the liquid and the cleanliness requirements of downstream processes. Third is the nature of the liquid, such as acidity, alkalinity, and temperature. Select filter media materials that are resistant to the corresponding chemical corrosion and temperature conditions to ensure the normal operation of the filter cartridge and prevent liquid contamination.

2. What should I do if the pressure suddenly increases during the use of high - flow filter cartridges?：A sudden increase in pressure may be caused by various reasons. First, check whether the filter cartridge is severely blocked. If the filter cartridge has been used for a long time or the impurity content in the liquid is high, the internal pores of the filter cartridge are filled with a large number of impurities, which will cause the pressure to rise. In this case, the filter cartridge needs to be replaced in a timely manner. Second, check whether the pipeline is bent or blocked, or whether the valve is not fully opened to ensure smooth liquid flow. In addition, if there is gas left in the system, it may also cause pressure fluctuations. Re - exhaust and observe the pressure change. If necessary, contact professional personnel to troubleshoot equipment failures.

Conclusion

The high - flow filter cartridge, with its excellent flux performance, efficient filtration effect, and wide applicability, has become an ideal choice for many industries to achieve efficient filtration. Whether in the electronics and pharmaceutical fields with strict cleanliness requirements or in the chemical and food industries that emphasize both production efficiency and cost control, it can provide stable and reliable solutions. Choosing our high - flow filter cartridge means choosing an efficient, economical, and worry - free filtration solution, injecting strong impetus into production and operation.

If you are interested in this product or have any questions, please feel free to contact us at any time.

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