TAISEI KOGYO P-UH-16-10U Replacement High Pressure Pipeline Hydraulic Filter Element Industrial Pressure Pipeline Filtration

Core technical parameters of the product

This filter element is strictly produced in accordance with TAISEI KOGYO's original technical standards and industrial high-pressure filter specifications. It undergoes full testing before leaving the factory, and the core parameters are as follows:

-Product model: P-UH-16-10U (domestic substitute)

-Filtration accuracy: 10 μm, β (c) ≥ 200, high-pressure precision filtration grade

-Adaptive filter: TAISEI KOGYO UH16 series high-pressure pipeline filter

-Model definition: UH=High pressure pipeline series; 16=specification size; 10U=10 μ m precision filtration

-Applicable media: high-pressure anti-wear hydraulic oil, industrial gear oil, water ethylene glycol emulsion

-Maximum working pressure: 2.1MPa

-Maximum collapse pressure difference: 16 bar

-Working temperature range: -25 ℃ to+105 ℃

-Suggest changing the pressure difference: 0.20MPa

-Oil flow direction: external inlet and internal outlet, original factory standard flow direction

-Structural configuration: High pressure gradient fiberglass filter material, thickened double-layer carbon steel support, high-pressure oil resistant sealed end cap

Advantages of product material structure

P-UH-16-10U focuses on the stability of high-pressure working conditions, and its material structure is superior to ordinary low-pressure filter elements. It is suitable for high-pressure, alternating pressure, and continuous impact working conditions

1. High pressure gradient glass fiber filter material: using high-pressure grade multi-layer composite glass fiber, with higher fiber density and stronger bonding strength, it can withstand continuous erosion by high-pressure oil flow, and is not easy to deform, drop fibers, or break through. The gradient layered structure balances precision filtration and pollutant holding capacity, effectively delaying the problem of rapid clogging of filter elements under high-pressure conditions.

2. Thickened high-pressure support skeleton: The inner and outer double-layer thickened punched carbon steel skeleton has an increased wall thickness compared to ordinary filter elements, greatly improving its resistance to compression and impact, perfectly adapting to high-pressure oil circuit start stop and pressure fluctuation conditions, and preventing filter element collapse, deformation and failure.

3. High pressure sealing system: comes standard with high-strength oil resistant nitrile rubber, which is resistant to high pressure swelling and has strong sealing performance, eliminating high-pressure oil leakage and bypass problems; High temperature and special media can be upgraded with fluororubber seals, suitable for harsh working conditions.

4. High pressure bonding process: Industrial grade high-pressure specialized adhesive is used, which is hot pressed and composite formed. The end cap is tightly combined with the filter material and skeleton, and will not peel or crack under high-pressure impact, ensuring long-term operational stability.

Applicable industries and working conditions scenarios

This model is exclusively designed for high-pressure pipeline filtration, and is strictly prohibited from being used for low-pressure oil return conditions to waste accuracy. It is suitable for precise scenarios:

-Heavy engineering machinery: filtration of high-pressure main oil circuit for large hydraulic equipment, protecting high-pressure main pump and main control valve group.

-Metallurgical high-pressure system: precision filtration of high-pressure hydraulic station pipelines for rolling mills and forging equipment to ensure stable production accuracy.

-Precision molding equipment: High pressure oil purification for large injection molding and die-casting equipment, reducing the occurrence of stuck high-pressure valve groups.

-Auxiliary equipment for power industry: various high-pressure hydraulic actuators and speed control oil circuit filtration and purification in power plants.

Core advantages of the product

1. High pressure special adaptation, strong working condition stability: The structure, filter material, and sealing are comprehensively optimized for high-pressure working conditions, withstanding pressure fluctuations and instantaneous impacts, and eliminating high-pressure failure problems.

2. 10 μ m precision filtration, protecting high-pressure components: accurately intercepting fine hard particles in high-pressure oil circuits, avoiding wear and tear of expensive high-pressure pumps and valve groups, and reducing equipment maintenance costs.

3. Low resistance and high flux, without loss of system pressure: Optimize the folding density of filter materials and the porosity of the skeleton, with low flow resistance under high pressure, without affecting the system pressure output and equipment efficiency.

4. Domestic high cost-effectiveness substitution: completely replacing imported high-pressure filter cartridges, solving the pain points of long delivery time and high prices for imports, and adapting to batch maintenance and project transformation.

5. Long term durability, reducing maintenance frequency: gradient dirt absorption structure, smooth pressure difference rise, and long service life under high-pressure conditions far exceed ordinary low-pressure filter cartridges.

Factory quality control and service advantages

Our factory has established an independent high-pressure testing production line for UH high-pressure series filter cartridges. Each batch of products undergoes high-pressure pressure impact testing, sealing testing, and filtration efficiency testing to strictly control the stability of use under high-pressure conditions. Ready stock, supporting single sample, batch bidding, and foreign trade OEM. We can provide a complete set of quality inspection materials and qualification documents, customize sealing materials and structural parameters as needed, and fully adapt to various high-pressure industrial conditions.

Frequently Asked Questions (FAQ)

Q1: What is the reason for the sudden increase in pressure difference under high pressure conditions?

A: Most of them are caused by excessive impurities in the system, aging of oil products, and abnormal wear of valve groups. Impurities under high-pressure conditions pose a greater threat, and it is necessary to replace the filter element in a timely manner and investigate the source of oil pollution.

Q2: Which industrial oil media are suitable for?

A: Suitable for various types of mineral high-pressure hydraulic oil, gear lubricating oil, and water ethylene glycol emulsion, not suitable for phosphate ester fire-resistant oil (can be customized with special materials).

Q3: Do high-pressure filters need to be paired with bypass valves?

A: It is recommended to use it in conjunction with a differential pressure transmitter, prioritize alarm replacement of the filter element, and avoid long-term operation of the bypass valve to prevent unfiltered oil from entering the system and damaging components.

Q4: Apart from TAISEI KOGYO filter elements, what other oil filtration products do you have?

A: Our factory has a complete line of oil filtration products, which can meet the purification needs of industrial oil products under all working conditions. In addition to the full range of TAISEI KOGYO replacement oil filters, we also specialize in PALL, HYDAC, Leemin and other full range oil filters and filters, matched with LYC-B series movable oil filter machine and oil coalescence dehydration filters, providing one-stop solutions for industrial oil impurity removal and water filtration problems.

Q5: What other filtering categories are included in the factory's main business?

A: Our factory is a one-stop industrial filtration source manufacturer, with main business covering four core areas: industrial oil filtration, industrial water filtration, natural gas filtration, and industrial air filtration. We can customize various imported substitute filter elements, domestic standard filter elements, and complete sets of filtration equipment, suitable for multiple industry scenarios such as power, metallurgy, chemical, gas, and shipbuilding.

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