Oil Purification products
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Nominal filtration rating:
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Replacement or not:Replacement
Core technical parameters of the product
This filter element product strictly follows the original design standards of TAISEI KOGYO, with full benchmarking of metal mesh accuracy, current flow rate, and pressure resistance level. The core parameters are as follows:
-Product model: P-3502-2-150W (domestic substitute)
-Filtration accuracy: 150 μm, nominal accuracy of stainless steel metal woven mesh
-Adaptive filter: TAISEI KOGYO 3502 series high flow pre filter
-Model definition: 3502=series specification; 2=structural form; 150W=150 μm metal mesh filtration accuracy
-Filter material: 304 stainless steel multi-layer woven mesh
-Applicable media: various industrial hydraulic oils, turbine oils, gear lubricants, emulsions
-Maximum working pressure: 1.0MPa
-Maximum collapse pressure difference: 8bar
-Working temperature range: -30 ℃ to+120 ℃
-Suggested replacement/cleaning pressure difference: 0.15MPa
-Oil flow direction: external inlet and internal outlet
-Structural configuration: multi-layer stainless steel woven mesh, integrated metal end cap, all metal support structure
Advantages of product material structure
P-3502-2-150W specializes in metal durability, high flux, and impact resistance, with a structure completely different from fiberglass and paper precision filters, suitable for harsh impurity conditions:
1. Stainless steel woven mesh filter material: It adopts multi-layer 304 stainless steel woven composite mesh, with uniform mesh holes, dense structure, high hardness, impact resistance, wear resistance, and will not be penetrated by large hard impurities. It can effectively intercept large particle impurities above 150 μ m and withstand harsh pollution conditions.
2. All metal stable structure: integral metal support, metal end caps, no easily aging paper or fiberglass materials, high temperature resistance, moisture resistance, oil corrosion resistance, suitable for harsh industrial scenarios with high temperature, high humidity, and high impurities, with a long service life.
3. Ultra large flow design: The metal mesh has a very high opening rate, and the oil resistance is almost negligible. There is no pressure loss under high flow conditions, which will not affect the oil pump's oil supply efficiency and equipment working speed.
4. Washable and reusable: The surface is smooth and free of impurities. After blockage, it can be cleaned with high-pressure air or oil flushing to remove large particles of impurities on the surface. It can be reused in emergency situations, greatly reducing maintenance costs.
Applicable industries and working conditions scenarios
This model is designed for pre coarse filtration and is not intended for precision purification. Its core function is to protect the precision components at the rear end
-Cleaning after new installation/major maintenance of equipment: intercept pipeline welding slag, casting sand, and oxide scale, and quickly complete system oil circuit flushing.
-Pre protection of oil filter: Suitable for various types of oil filter carts such as LYC-A, LYC-B, etc., the pre coarse filter is used to protect the gear pump from large particle wear.
-Pre filtration of large hydraulic stations: the first line of protection for industrial large oil tanks and hydraulic systems, reducing the load on precision filter elements at the rear end.
-Mining Heavy Industry Equipment: Pre filtration of hydraulic systems for complex field conditions to resist the impact of large particle impurities.
-Power plant oil system: Pre treatment of turbine oil and lubricating oil system to extend the service life of the main filter element.
Core advantages of the product
1. Super strong impact resistance, fearless of harsh impurity working conditions: The metal mesh material has high hardness, and large iron filings and welding slag cannot penetrate, perfectly adapting to new equipment flushing and purification scenarios after major repairs.
2. High flux and low resistance, without affecting equipment operation: excellent flow performance, high flow circulation filtration without pressure loss, suitable for 24-hour continuous operation.
3. Temperature resistance, water resistance, and corrosion resistance: The all metal structure is not afraid of trace water content in oil or high temperature aging, and its adaptability to working conditions far exceeds that of paper and ordinary fiberglass filters.
4. Washable and reusable, highly economical: Conventional blockages can be washed and cleaned without frequent replacement, significantly reducing the cost of factory maintenance consumables.
5. Precise pre classification protection: Paired with precision filter elements at the back end, it forms a coarse and fine filtration classification system, greatly improving the service life and purification effect of the entire filtration system.
Factory quality control and service advantages
Our factory focuses on the production of TAISEI KOGYO metal mesh filter cartridges. The mesh accuracy, weaving density, and welding process are strictly benchmarked against the original factory to eliminate problems such as uneven mesh, welding leaks, and deformation. The product has sufficient stock and supports single sample, bulk procurement, and engineering matching. Quality inspection reports and qualification documents can be provided, and non-standard size and precision customization are supported. It is suitable for the transformation and maintenance needs of various high flow pre filtration equipment.
Frequently Asked Questions (FAQ)
Q1: Can metal mesh filters be cleaned and used repeatedly for a long time?
A: Can be reused for emergency flushing, not recommended for unlimited long-term use; Deep embedded impurities cannot be thoroughly cleaned, and long-term use will affect the flow and filtration efficiency.
Q2: Will the metal mesh filter element rust and corrode?
A: Made of 304 stainless steel material, it is resistant to oil, water, and corrosion, and will not rust or fail under normal industrial conditions.
Q3: How to use coarse and fine filter cartridges together for the best effect?
A: Install a 150 μ m coarse filter in front of the pump/system, and pair it with 10 μ m and 5 μ m precision filter cartridges in the rear pipeline to form a graded filtration system with the best cost-effectiveness and purification effect.
Q4: Apart from TAISEI KOGYO filter elements, what other oil filtration products do you have?
A: Our factory has a complete product line for oil filtration. In addition to TAISEI KOGYO replacement filters, we also produce PALL, HYDAC, and Leemin series hydraulic filters, which are matched with mobile oil filter machine and coalescence dehydration filters to achieve integrated filtration of oil impurities and water.
Q5: What other filtering categories does the factory produce?
A: The source manufacturer covers industrial oil filtration, industrial water filtration, natural gas filtration, air filtration, and can produce imported replacement filters, domestic standard filters, and complete sets of filtration equipment. It supplies to multiple industries such as power, metallurgy, chemical, and gas.
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