DMC Single Machine Pulse Bag Dust Collector

The DMC single machine pulse bag dust collector is a professional, high-efficiency industrial dust removal unit tailored for decentralized dust suppression and small-to-medium flue gas purification scenarios.

Powered by advanced high-pressure pulse jet cleaning technology, this all-in-one equipment integrates dust filtration, pulse ash cleaning, automatic ash discharge and intelligent control systems, ditching the bulky, complex design of traditional dust collectors to deliver compact, reliable performance. Engineered to capture and purify dry non-fibrous industrial dust, it boasts stable operation and strong environmental adaptability, effectively mitigating dust pollution in industrial production, complying with global and regional environmental emission standards, and creating a safe, clean working environment for workshop facilities. With a streamlined structure, small footprint and flexible installation, it can be directly paired with dust-generating machinery or installed on-site in workshops, making it the ideal dust control solution for diverse light and heavy industrial applications.

Core Technical Parameter Table

Model	Air Volume (m³/h)	Filter Area (㎡)	Pulse Valve Quantity	Total Power (kW)	Applicable Temperature (℃)
DMC-24	1200-2400	18	2	2.2	≤130 (Standard)
DMC-36	2400-3600	27	3	3.0	≤130 (Standard)
DMC-48	3600-4800	36	4	4.0	≤130 (Standard)
DMC-64	4800-6400	48	6	5.5	≤130 (Standard)
DMC-80	6400-8000	60	8	7.5	≤130 (Standard)

Technical Features

Efficient Targeted Pulse Cleaning System: Fitted with high-flow, high-pressure pulse valves, it performs precise jet cleaning on individual filter bags for powerful, thorough ash removal. Cleaning pressure, pulse interval and pulse width are fully adjustable to match varying dust concentrations and particle sizes, maintaining stable filter bag resistance within an optimal range and ensuring uninterrupted, high-efficiency equipment operation without performance degradation.

Compact Modular Integrated Design: Adopts a space-saving modular single-unit structure with optimized air inlet and outlet ducting to minimize airflow resistance. Weighing less and occupying minimal floor space, it eliminates the complicated auxiliary components of large-scale dust collectors, arriving fully assembled from the factory. This drastically cuts on-site installation and commissioning difficulty, allowing quick plug-and-play operation after simple connections.

Premium Filter Materials & Robust Build: Equipped with high-performance filter bags (including polyester needle felt for standard conditions, PTFE coated filter media for harsh environments) that deliver exceptional filtration precision and air permeability. The filter bag cage is crafted from galvanized carbon steel with smooth, rounded edges to reduce friction and wear on filter bags, extending their service life significantly. The entire unit features full-welded construction for a sturdy, rigid structure and long-term durability.

Intelligent Automatic Control System: Comes with a dedicated electrical control cabinet supporting dual cleaning modes – timed cleaning and differential pressure cleaning – with automatic switching based on real-time operating conditions. It features comprehensive fault alarm functionality, monitors key operating parameters in real time, and enables unattended automatic operation to reduce manual labor and operational workload.

Ultra-Low Leakage Sealing Performance: Access doors are fitted with high-density sealing strips and a double-layer sealing structure, and undergo strict kerosene leak testing during production. The air leakage rate is controlled below 3%, with high-standard models achieving ≤1%, preventing unfiltered dust escape and guaranteeing consistent overall dust removal efficiency.

Core Advantages

Unlike traditional mechanical vibration dust collectors and standard bag filters, the DMC single machine pulse bag dust collector stands out with comprehensive competitive edges, directly addressing core industrial pain points such as high operating costs, cumbersome maintenance and subpar dust removal efficiency.

Industry-Leading Filtration Efficiency: Filtration efficiency stably exceeds 99.5%, effectively capturing fine dust particles below 10μm to meet strict environmental emission norms, eliminating the risk of environmental penalties due to excessive dust emissions and ensuring regulatory compliance at all times.

Low Energy & Operating Costs: Pulse jet cleaning reduces energy consumption by over 60% compared to traditional mechanical vibration cleaning, with minimal compressed air usage. Standard filter bags last 18-24 months under normal conditions, cutting replacement frequency, and overall operation and maintenance costs are reduced by more than 40% for long-term cost savings.

Hassle-Free Maintenance & Operation: Features a top-mounted filter bag quick-release design, allowing fast filter bag and cage replacement via the access door without entering the equipment interior. Ash discharge is smooth and easy to clean, while the user-friendly control interface requires no professional training, enabling on-site workers to operate the unit proficiently quickly.

Strong Adaptability to Complex Working Conditions: Supports customized filter media and parameter configuration to adapt to ordinary dust, high-temperature dust (up to 300℃ with special filter media), corrosive dust and other harsh scenarios. A full range of models is available to cater to dust removal needs of different production scales and dust types.

Space-Saving & Flexible Layout: The compact single-unit design breaks through workshop space constraints, allowing near-source installation beside dust-generating equipment. No dedicated dust removal room is required, saving valuable workshop space and cutting down on enterprise infrastructure investment.

Application Fields

The DMC single machine pulse bag dust collector is widely applied across industrial sectors plagued by dust pollution, covering light industry, heavy industry, processing and manufacturing, and serving as the core equipment for on-site dust suppression and flue gas purification.

Building Materials Industry: Dust removal for crushing, screening, grinding, conveying and packaging processes in cement, lime, gypsum, sand and gravel production, controlling dust pollution throughout raw material processing and finished product delivery.

Mechanical Manufacturing & Metal Processing: Purification of metal dust from welding, polishing, cutting, grinding and stamping operations, protecting workers’ respiratory health and reducing equipment damage caused by metal dust accumulation.

Chemical & Pharmaceutical Industry: Treatment of organic and inorganic dust during reactor feeding, drying and packaging, ideal for dust control of non-flammable and non-explosive chemical raw materials, and meeting strict hygiene standards for pharmaceutical production workshops.

Woodworking & Furniture Industry: Capture of wood chips, sawdust and paint mist dust from cutting, sanding, polishing and painting processes, preventing dust buildup and eliminating fire and safety hazards in workshops.

Food & Grain Processing: Dust removal and material recovery for flour, starch, grain powder and other edible dusts, complying with food safety production standards and realizing resource recycling of dust materials.

Mining & Metallurgy Industry: Dust control for ore crushing, screening, conveying and smelting auxiliary processes, adapting to high-concentration dust conditions and achieving efficient flue gas purification.

Frequently Asked Questions (FAQ)

1. What filtration efficiency does the DMC dust collector offer, and can it meet local environmental emission standards?

The DMC single machine pulse bag dust collector delivers a stable filtration efficiency of over 99.5%, effectively capturing fine dust particles smaller than 10μm. It fully complies with national and regional industrial dust emission regulations, and we can customize filter media and operating parameters to meet stricter local environmental requirements, ensuring full regulatory compliance for your operations.

2. How long do the filter bags last, and is filter bag replacement difficult?

Under normal operating conditions, standard polyester filter bags have a service life of 18-24 months; high-performance coated or high-temperature resistant filter bags can extend this lifespan further. The unit features a top-mounted quick-change design, so filter bags can be replaced directly via the access door without disassembling the main equipment. The process is simple and efficient, and ordinary on-site workers can complete replacement in a short time with minimal maintenance effort.

3. Does the equipment require professional installation, and how long does commissioning take?

The DMC dust collector is shipped fully assembled from the factory, with a user-friendly design that simplifies installation. On-site setup only requires connecting the air duct, power supply and ash discharge device, and general mechanical/electrical workers can complete installation with our detailed guide. Commissioning takes just 1-2 days, allowing the unit to be put into full operation quickly.

4. What is the equipment’s power consumption, and does it need an additional air compressor?

Power consumption varies by model, but the overall power rating is low – far lower than traditional large-scale dust collectors, delivering noticeable energy savings. The pulse cleaning system requires a small volume of compressed air (0.5-0.7MPa pressure). If your workshop has a central air compressor, it can be connected directly; if not, we can provide a matched small air compressor solution tailored to your selected model.

5. Can the DMC dust collector be customized for high-temperature or corrosive dust conditions?

Absolutely, we offer full customization for special operating conditions. For high-temperature flue gas (up to 300℃), we can configure high-temperature resistant filter media such as aramid or PTFE; for corrosive dust, we apply anti-corrosion coating to the equipment body and pair it with corrosion-resistant filter bags. We also adjust air volume, pressure and structural dimensions based on your production scale and dust properties to optimize dust removal performance.

PP filter bag