Pall Ultipleat High Flow Replacement Industrial 6-inch Precision Folding Filter Element

Product basic parameters and core materials

1. Product series: Pall Ultiplean High Flow original high flow series, industry standard 6-inch large diameter specification, compatible with all PALL high flow filter housings.

2. Structural features: Core free integrated folded structure, single end opening, filtering flow direction from inside out, abandoning traditional skeleton support, providing larger flow space and lower resistance.

3. Core filter material: Adopting Pall exclusive Profile UP composite filter material, multi-layer gradient microporous structure, uniform pore size distribution, strong anti pollution ability, balancing precision interception and ultra-high throughput.

4. Appearance specifications: The standard diameter is 152.4mm (6 inches), with conventional lengths of 40 inches and 60 inches. The effective filtration area of a single filter cartridge far exceeds that of conventional folding filters.

5. Single flow rate: The maximum processing flow rate of a single filter element can reach 113m ³/h, which is suitable for continuous high flow water supply conditions of large equipment, greatly reducing the number of system installations.

6. Pressure resistance performance: rated working pressure difference of 0.42MPa, resistant to pipeline flow impact and pressure fluctuations, long-term continuous operation without wrinkles, collapse, delamination, or deformation problems.

7. Temperature resistance range: Suitable for wide temperature conditions ranging from -20 ℃ to 80 ℃, resistant to industrial water temperature fluctuations, resistant to medium aging, and suitable for filtration of various normal and medium temperature industrial water bodies.

8. Sealing structure: Adopting an integrated precision hot melt sealing process, combined with a dedicated end cap sealing design, to prevent water flow short circuit, side leakage, and leakage filtration, with extremely strong filtering sealing performance.

9. Technological advantages: Unique crescent shaped folded structure, with regular and non squeezing arrangement of folds, effectively avoiding local flux blockage and maintaining low pressure loss and stable flow throughout the process.

Applicable industries and equipment operating conditions of the product

1. Industrial water treatment for power plants: Suitable for pre-treatment of condensate water, circulating cooling water, and boiler makeup water in power plants, efficiently intercepting water rust, suspended solids, and fine colloids, protecting boilers, heat exchangers, and precision pipeline equipment, and ensuring stable operation of the unit.

2. Pre treatment system for seawater desalination: The front-end of the seawater desalination project uses high flux filtration to remove seawater sediment, floating impurities, and suspended pollutants, reduce seawater turbidity, protect the back-end reverse osmosis membrane group, and extend the service life of membrane components.

3. Petrochemical process water: Petrochemical production process return water, chemical pure water, and material cleaning water are subjected to high flow precision filtration, suitable for high-intensity continuous operation conditions in industry, stabilizing water cleanliness and ensuring continuous operation of production lines.

4. Municipal and large-scale water supply projects: Municipal waterworks, centralized water supply in industrial parks, large-scale commercial water purification equipment with high flux precision filtration, large water treatment capacity, simple operation and maintenance, suitable for large-scale water supply purification scenarios.

5. Food and pharmaceutical pure water system: Pre filtration of large beverage process water and pharmaceutical purified water, relying on the non precipitation characteristics of high-purity filter materials, ensures high standard cleanliness of water quality while providing high flux water supply.

Core competitive advantages of the product

1. Super large single flux, more streamlined system: 6-inch large diameter expansion design, single flux crushing ordinary filter element. Under the same water treatment capacity, the number of installed filter elements can be reduced by more than 50%, and the equipment shell volume is smaller and occupies less land.

2. Crescent fold structure, low pressure loss and efficient flow: exclusive arc-shaped fold arrangement, no dead corners for compression, smooth flow channels, stable pressure difference under high flow conditions, lower energy consumption during equipment operation, and significant long-term energy-saving effect.

3. Core free lightweight design, larger dirt capacity: traditional support skeleton is eliminated, the filtration space is fully released, the dirt capacity is greatly increased, the anti clogging ability is stronger, and the overall core replacement cycle is effectively extended.

4. Gradient precision filter material, stable filtration accuracy: Multi layer composite microporous structure can accurately intercept micrometer level suspended particles and colloidal impurities, with uniform and stable filtration accuracy, eliminating problems such as false accuracy and local leakage.

5. Hot melt integrated sealing, clean and leak free: Full hot melt seamless welding process, no adhesive bonding, no impurity precipitation, tight sealing without flow, suitable for high-end industrial pure water, food and pharmaceutical clean working conditions.

6. Non destructive original replacement, easy to adapt: 1:1 replica of PALL factory size, sealing point position, flow structure, no need to modify equipment, directly replace the original filter element on the machine, adapt to zero error and zero operation failure.

Frequently Asked Questions (FAQ)

Q1: What is the core difference between a Pall high flow filter and a regular folding filter?

A: The core difference lies in flux and structure. This product features a 6-inch large-diameter coreless crescent shaped design, with extremely high flux per unit, fewer cores, and simple operation and maintenance; Ordinary folding filter cartridges have small diameters, low flux, require multiple parallel connections, occupy a large area of equipment, and are cumbersome to replace. High flow filter cartridges are preferred for large operating conditions.

Q2: Will the filtration accuracy of a high flow filter be worse than that of a regular filter?

A: No. Using Pall's exclusive gradient composite filter material, the precise microporous structure is stable. While maintaining a large flux, it accurately intercepts fine impurities, achieving full filtration accuracy and balancing high flow rate and high precision dual performance.

Q3: Can high flow filter cartridges be cleaned and reused?

A: Mild surface blockage can be temporarily restored by high-pressure flushing, but deep colloids and fine impurities cannot be completely removed. To ensure high flux and stable accuracy, it is recommended to replace them all at once in industrial conditions to avoid an increase in system pressure difference.

Q4: How long is the replacement cycle under normal operating conditions?

A: Pure water and clean process water are used for 3-6 months, while seawater and high turbidity return water are used for 1-3 months. The replacement standard is based on the increase in equipment pressure difference and system flux attenuation, which is suitable for the long-term operation needs of large equipment.

Q5: Will coreless structures experience wrinkling, collapse, and deformation?

A: No. Original factory grade crescent fold shaping process+overall hot melt curing, uniform structural tension, resistance to water flow impact and pressure fluctuations, stable folds during continuous high flow operation, without collapse, delamination, or deformation hazards.

Q6: What categories of water filtration products does your company offer?

A: Our water filtration product system is complete, mainly divided into two categories: water treatment equipment and filter element membrane components. It can meet the full range of industrial water purification, sewage pretreatment, fine filtration, and deep purification requirements in one stop. The equipment category includes: basket filter, hand brush filter, multi-media filter (sand filter/activated carbon filter), precision security filter (bag filter, filter cartridge filter), fully automatic self-cleaning filter, dosing system (scale inhibition, sterilization, pH adjustment device), dissolved air flotation machine (DAF), plate and frame filter press, reverse osmosis system and other complete water treatment equipment. The filter element and membrane component category includes: 0.1-100 μm precision PP melt blown filter element, PP folding filter element, wire wound filter element, high flow filter element, PALL, Parker, 3M, Pentair and other imported brand replacement filter elements, as well as core filter elements such as RO reverse osmosis membrane and UF ultrafiltration membrane. The category is complete and suitable for various industrial water treatment projects.

Q7: What filtering services does your company's overall main business scope include?

A: Our company focuses on three core filtration areas: oil filtration, water filtration, and air purification, covering the entire industrial fluid purification scene. The oil filtration section includes various high-precision oil-water separation filter elements, industrial oil filters, and matching replacement filter elements, suitable for fuel, hydraulic oil, and lubricating oil purification conditions; The water filtration section includes a complete set of water treatment equipment, RO pure water equipment, seawater desalination equipment, various water filtration filters, RO membranes, UF membranes, and consumable accessories, meeting the needs of water purification, reclaimed water reuse, and wastewater treatment; The air purification sector includes industrial self-cleaning air filters, dust removal filter cartridges, dust removal bags and other dust removal and purification consumables and equipment, which are widely suitable for industrial and mining dust removal, equipment intake filtration, workshop air purification and other scenarios. We can provide one-stop integrated filtration solutions for equipment, filter cartridges, customization, and after-sales service.