Micro Pore Precision Filter - Micron - Level Filtration & Pure Quality Creator

Product Introduction

1. Structural Composition

• Filtration Tank: Made of stainless steel 304 or 316L, it has excellent corrosion resistance and pressure - bearing capacity, adapting to various complex working conditions.

• Filter Element Assembly: Equipped with high - precision micro - pore filter elements, made of materials such as polypropylene (PP) and polyvinylidene fluoride (PVDF), with a filtration precision of 0.1 - 10 microns.

• Inlet and Outlet Pipes and Valves: Fitted with quick - connect interfaces and control valves, facilitating fluid flow and equipment start - stop control.

• Pressure Gauge and Air Release Valve: Monitors the internal pressure of the tank in real - time. The air release valve is used to remove air inside the tank, ensuring stable filtration.

2. Working Principle：The fluid to be filtered enters the filter under pressure. When passing through the filter element, impurities larger than the pore size of the element are intercepted on its surface, while the clean fluid passes through the micro - pores of the filter element and is discharged from the outlet. This achieves efficient removal of tiny particles, colloids, bacteria, and other impurities in the fluid.

3. Core Advantages：Compared with ordinary filtration equipment, the micro - pore precision filter has a higher filtration precision, meeting the requirements of scenarios with strict fluid cleanliness. The filter element is easy to replace, reducing maintenance costs. Its compact structure takes up less space, making it suitable for various installation environments.

Working Process

1. Equipment Preparation

• Check whether all components of the filter are firmly connected and ensure that the inlet and outlet valves are closed.

• Open the air release valve, inject a small amount of the fluid to be filtered into the filter to remove the air inside the tank, and then close the air release valve.

2. Filtration Operation

• Slowly open the inlet valve to allow the fluid to enter the filter under pressure and be filtered through the filter element.

• Observe the pressure gauge value to ensure that the operating pressure is within the rated range of the equipment (generally ≤1.0MPa).

• The filtered clean fluid flows out from the outlet and enters subsequent processing or use processes.

3. Judgment of Filter Element Blockage

• When the pressure difference between the inlet and outlet exceeds the set threshold (such as 0.1 - 0.15MPa), it indicates that the filter element may be blocked.

• A significant decrease in flow rate per unit time can also be used as a basis for judging filter element blockage.

4. Filter Element Replacement

• Close the inlet and outlet valves, open the drain valve, and empty the residual fluid inside the filter.

• Disassemble the filter element assembly, remove the blocked filter element, and replace it with a new one.

• Reinstall the filter element assembly, close the drain valve, repeat the equipment preparation steps, and resume filtration work.

Product Features

Technical Parameters

Application Fields

1. Electronics Industry: Used for filtering high - purity water and electroplating solutions, removing tiny particles and metal ions to meet the requirements of precision processes such as chip manufacturing and circuit board production.

2. Pharmaceutical Industry: Filters liquid medicines and water for injection, intercepting impurities such as bacteria and pyrogens to ensure that drug production complies with GMP standards.

3. Food and Beverage Industry: Filters fruit juices, wines, and dairy products, removing suspended solids and microorganisms to improve product quality and taste.

4. Chemical Industry: Filters coatings, inks, and chemical reagents, improving product purity and ensuring the stability of the production process.

5. Laboratory and Scientific Research: Provides highly filtered pure reagents and water for experiments, ensuring the accuracy of experimental results.

6. New Energy Industry: Filters lithium - ion battery electrolytes and photovoltaic production water to ensure the production quality of new energy products.

FAQ

1. How to extend the service life of the filter elements of the micro - pore precision filter?：Perform pre - filtration on the fluid before use to remove larger particles and reduce the burden on the filter elements. Adjust the filtration pressure and flow rate reasonably according to the fluid properties and impurity content to avoid long - term overpressure operation. Regularly maintain and inspect the equipment, and clean the residual impurities inside the filter in a timely manner, which can effectively extend the service life of the filter elements.

2. What should I do if the pressure of the micro - pore precision filter suddenly increases during operation?：A sudden increase in pressure may be due to severe blockage of the filter element. Immediately close the inlet valve, stop feeding, check the condition of the filter element, and replace it if necessary. It may also be caused by blockage of the outlet pipe or the valve not being fully opened. Check the outlet pipe and valve to ensure they are unobstructed. If there are malfunctions in the equipment, such as a malfunctioning pressure gauge, contact a professional for maintenance in a timely manner.

Conclusion

The micro - pore precision filter, with its high - precision filtration performance, convenient maintenance design, and wide applicability, has become a key device for ensuring fluid purity in many industries. Whether in the electronics and pharmaceutical fields with strict product quality requirements or in the chemical and food industries with high requirements for production process stability, it can provide reliable filtration solutions. Choosing our micro - pore precision filter means choosing an efficient, accurate, and reliable fluid purification solution, injecting pure power into production and scientific research.

If you are interested in this product or have any questions, please feel free to contact us at any time.

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