Product Introduction
Integrates advanced coalescence and separation technologies, adopting a modular design that can customize filter element combinations for different working conditions to achieve efficient liquid - liquid and liquid - gas separation.
The core coalescing filter element uses a gradient pore size design, allowing tiny droplets to gradually coalesce and grow, achieving phase separation through gravity sedimentation with a separation efficiency of up to 99.9%.
Equipped with an intelligent control system, it can monitor operating parameters in real - time and automatically adjust the backwashing cycle, significantly reducing manual maintenance costs.
Entry of Mixed Medium: The liquid or gas - liquid mixture containing the dispersed phase enters the coalescer chamber through the inlet pipeline.
Primary Filtration: The medium first passes through the coarse filtration layer to remove larger particulate impurities and protect the subsequent coalescing filter elements.
Coalescence Process: The liquid flows through the coalescing filter element under pressure. Tiny droplets are adsorbed and collide on the surface of special fibers and coalesce into larger droplets.
Separation and Sedimentation: The coalesced large droplets settle to the bottom of the equipment due to density differences and are discharged through the liquid discharge port; the purified medium flows out from the top outlet.
Automatic Backwashing: When the differential pressure sensor detects that the resistance of the filter element rises to the set value, the control system triggers the backwashing program, using the purified medium to backwash the filter element in the reverse direction to restore the filtration performance.
Efficient Separation: The separation efficiency for emulsions and gas - liquid mixtures leads the industry, and the impurity content of the treated medium is less than 0.1ppm.
Energy - saving Design: The optimized fluid channel design reduces system resistance, and the energy consumption is reduced by more than 30% compared with traditional equipment.
Intelligent Operation and Maintenance: The PLC control system supports remote monitoring and data analysis, providing early warnings for faults such as filter element blockage and reducing downtime.
Modular Structure: The filter elements adopt a quick - install design for easy replacement, and the filter element combination can be quickly adjusted according to different working conditions.
| Item | Parameter Range |
|---|
| Treatment Flow | 5 - 500m³/h |
| Working Pressure | ≤1.6MPa |
| Separation Precision | Liquid - liquid ≤0.1ppm; Liquid - gas ≤0.3μm |
| Applicable Temperature | -20℃ - 120℃ |
| Filter Element Material | Glass fiber, polytetrafluoroethylene composite membrane |
| Backwashing Method | Automatic pulse backwashing |
Petrochemical Industry: Crude oil dehydration, chemical solvent recovery, lubricating oil purification, catalyst separation.
Electric Power Industry: Water removal from turbine lubricating oil, transformer oil regeneration, hydrogen dehumidification in generators.
Transportation Industry: Oil removal from ship ballast water, fine filtration of fuel oil, purification of aviation hydraulic oil.
Environmental Protection Projects: Pretreatment of industrial oily wastewater, oil - water separation, dehumidification of waste gas.
Question 1: How does the coalescer handle high - viscosity liquids?
Answer: For high - viscosity liquids, electric heating or steam tracing can be used to reduce viscosity, and coalescing filter elements with large pore sizes can be selected. The specially designed deflector can optimize fluid distribution to ensure that high - viscosity liquids pass through the filter element uniformly for effective coalescence and separation.
Question 2: Does the backwashing process affect the normal operation of the equipment?
Answer: No. This coalescer uses a dual - chamber design. While one group of filter elements is working, the other group can be backwashed. The intelligent control system will automatically switch the working chambers to ensure continuous operation of the equipment. The backwashing time is short (usually <2 minutes), and the purified medium consumed only accounts for 1 - 2% of the total treatment volume.
The intelligent high - efficiency coalescer provides a reliable liquid - liquid and liquid - gas separation solution for multiple industries with its excellent separation performance and intelligent design. Its energy - saving and automated operation and maintenance characteristics significantly reduce enterprise operating costs and improve production efficiency, making it a new generation benchmark product in the field of fluid separation.
Equivalent P-all Filters
Replacement HYDAC filter element
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