Integrates dual functions of coalescence and separation, adopts a modular filter element combination design, and can achieve efficient liquid - liquid and liquid - gas separation.
Uses special coalescing materials to make dispersed small droplets coalesce and grow, and then realizes phase separation through separation filter elements, with a separation efficiency of over 99%.
Equipped with an automatic control system, it can monitor operating parameters in real - time and automatically adjust the separation process to adapt to different working conditions.
Entry of Mixed Medium: Mixed liquids containing dispersed phases or gas - liquid mixtures enter the coalescer through the equipment inlet.
Coalescence Process: The mixed medium flows through the coalescing filter element, and tiny droplets collide and merge on the surface of special fibers to form larger droplets.
Gravity Settlement: The coalesced large droplets settle to the bottom of the equipment due to gravity.
Separation and Discharge: The settled liquid is further separated by the separation filter element. The pure medium is discharged from the outlet, and the separated phase is discharged from the liquid discharge port.
Automatic Control: The PLC system monitors parameters such as pressure, flow rate, and liquid level in real - time, automatically adjusts the operating status, and triggers the liquid discharge or filter element cleaning program.
Efficient Separation: The separation efficiency for emulsions and gas - liquid mixtures leads the industry, and the impurity content of the treated medium is lower than the industry standard.
Energy - saving Design: Optimizes the flow channel structure, reduces fluid resistance, and reduces energy consumption by 25% compared with traditional equipment.
Intelligent Operation and Maintenance: The fault warning system can identify problems such as filter element blockage and abnormal pressure in advance, and supports remote monitoring and parameter adjustment.
Corrosion - resistant Materials: The main body is made of 316L stainless steel or Hastelloy, suitable for handling corrosive media such as acids and alkalis.
| Item | Parameter Range |
|---|
| Treatment Flow | 5 - 500m³/h |
| Working Pressure | ≤1.6MPa |
| Separation Precision | Liquid - liquid ≤5ppm; Liquid - gas ≤0.1μm |
| Applicable Temperature | -20℃ - 120℃ |
| Filter Element Material | Glass fiber, coalescing polymer materials |
Petrochemical Industry: Crude oil dehydration, water and impurity removal of chemical solvents, lubricating oil regeneration treatment.
Electric Power Industry: Purification of turbine lubricating oil, removal of micro - water in transformer oil.
Transportation Industry: Marine fuel oil purification, fine separation of aviation kerosene.
Environmental Protection Field: Pretreatment of industrial oily wastewater, demulsification and separation of emulsions.
Question 1: How does the coalescer handle highly emulsified oil - water mixtures?
Answer: Through the special fiber structure of the coalescing filter element, the stable structure of the emulsion is destroyed, and tiny oil droplets coalesce into large particles. Combined with the interception of the separation filter element, efficient oil - water separation is achieved. For working conditions with extremely high emulsification, demulsifiers can be used to enhance the separation effect.
Question 2: How to set the automatic liquid discharge function of the coalescer?
Answer: The liquid discharge trigger conditions can be set through the PLC control system, such as according to the liquid level height at the bottom of the equipment, data from the separated phase concentration sensor, or by setting a timed liquid discharge. Users can flexibly adjust the parameters according to the characteristics of the actual treated medium and production requirements.
The intelligent coalescer provides a reliable solution for fluid purification in multiple industries with its efficient separation performance and intelligent design. Its energy - saving, consumption - reducing, and convenient operation and maintenance features effectively reduce the operating costs of enterprises and help achieve green and efficient production.
Microporous Pleated Filter
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