Core basic parameters of the product
This 0060R010BN4HC domestically produced replacement filter element strictly follows the original design standards of HYDAC and is produced according to ISO international filtration standards. Its size, accuracy, and pressure resistance are fully compatible with the original. The core parameters are as follows:
-Product model: 0060R010BN4HC (domestic substitute)
-Filtration accuracy: 10 μm, β (c) ≥ 200, filtration efficiency 99.5%, intercepting solid particles, metal debris, and gelatinous sludge in oil
-Dimensions: Outer diameter 48mm, total height 99mm, original standard installation size, compatible with original factory return oil filter housing
-Suitable media: conventional industrial oils such as mineral hydraulic oil, circulating lubricating oil, turbine oil, etc
-Maximum working pressure difference: 21MPa (210bar), suitable for pressure shock conditions in industrial return oil systems
-Temperature tolerance range: -10 ℃ to+100 ℃, stable performance under high and low temperature alternating working conditions
-Suggest replacing the pressure difference: 0.35MPa. If the pressure difference reaches the set value, replace the filter element in a timely manner to protect the entire hydraulic system
-Structural form: Fiberglass folding filter structure, built-in metal skeleton, compatible with oil return filter with bypass valve
Detailed introduction of product materials
Our factory's 0060R010BN4HC replacement filter element is made of a complete set of materials that are benchmarked against the original Betamicron process standards of HYDAC. We reject inferior raw materials and balance filtration accuracy, oil flow rate, and structural strength. The specific material configuration is as follows:
-Filter material: Adopting resin bonded glass fiber gradient composite filter material, the outer layer roughly filters and intercepts large particle impurities, and the inner layer achieves precise filtration of 10 μ m. The filter material has undergone high-temperature curing treatment, and the fibers are firmly bonded. During operation, it does not shed powder or fall off, and its pollutant holding capacity is better than ordinary paper filter materials. The long-term operation of the filter performance does not deteriorate, avoiding secondary pollution to the hydraulic system.
-Internal and External Skeleton: Made of 304 stainless steel perforated skeleton, it has high support strength, resists pressure impact on the return oil side, and prevents the filter element from being flattened or collapsing; The skeleton punching is uniform, with a large flow area, reducing oil resistance, corrosion and oxidation resistance, and suitable for long-term continuous industrial operations.
-Sealing rubber ring: standard NBR nitrile rubber sealing ring, oil resistant and anti-aging, good compression resilience, close fitting with the end face of the filter housing, avoiding leakage, leakage and leakage, and ensuring the sealing performance of the oil return filter chamber. Fluororubber seals can be replaced as needed for special working conditions.
-End cap structure: Thickened stamped metal end cap, using hot pressing bonding process, firmly bonding the filter material and end cap without the risk of delamination, precise installation and positioning, and perfect matching with the original filter.
Applicable fields
0060R010BN4HC filter element is widely used in hydraulic systems of various industrial and engineering equipment:
Power generation industry: hydraulic systems for wind power generation, turbine and boiler lubrication systems for thermal and nuclear power generation
Steel metallurgy: hydraulic system for blast furnace ironmaking, rolling mill, continuous casting machine, etc
Petrochemical industry: Hydraulic and lubrication systems in hydrocarbon processing and chemical processes
Construction Machinery: Heavy equipment such as cranes, hydraulic presses, excavators, etc
Paper Machinery: Hydraulic System for Paper Production Line
Mining Machinery: Hydraulic System of Mining Machinery
Shipbuilding: Ship Hydraulic Systems
Automotive Industry: Automotive Engines and Hydraulic Systems for Construction Machinery
This filter element can operate stably in high temperature, high pressure, or harsh working conditions, ensuring the cleanliness of the hydraulic system oil.
Why choose our alternative products
As a professional filter manufacturer, we have the following core advantages in the field of alternative filter elements:
1. Performance benchmarking and quality assurance: Imported fiberglass filter materials are used, and the product has passed strict bubble tests, integrity tests, and multiple tests, reaching the international equivalent level. The filtration efficiency is equivalent to or higher than the original filter cartridge.
2. Accurate size and direct interchangeability: A strict quality management system ensures the dimensional accuracy of the filter element in terms of length, diameter, and sealing surface, ensuring complete interchangeability with the original filter element in terms of form, fit, and function.
3. Significant cost advantage: Effectively solves the pain points of high prices and long supply cycles for imported filter cartridges, helping customers significantly reduce operation and maintenance costs.
4. Stable supply and fast delivery: As a professional manufacturer, we have a stable supply of raw materials and mature production lines, which can ensure fast delivery.
5. Comprehensive technical support: Customized services can be provided according to different working conditions, providing selection suggestions and technical guidance.
Frequently Asked Questions (FAQ)
Q1: Is this replacement filter completely compatible with HYDAC original 0060R010BN4HC?
A: Yes, it is. Our 0060R010BN4HC replacement filter cartridge is completely interchangeable with the HYDAC original filter cartridge in terms of form, fit, and function. The size parameters (outer diameter 51.5mm, inner diameter 22.2mm, height 103mm) are consistent with the original factory and can be installed and used directly without any modification. In addition, this model can also be interchanged with models such as PALL's HC2208FCS4H.
Q2: Can a filtering accuracy of 10 μ m meet my system requirements?
A: The filtration accuracy of 0060R010BN4HC is 10 μ m, with a filtration ratio β X>99, suitable for the return oil filtration needs of the vast majority of industrial hydraulic systems. If your system has higher or lower precision requirements, we also offer multiple precision options such as 1 μm, 3 μm, 5 μm, 20 μm, and 30 μm in the same series. Please feel free to consult for selection suggestions.
Q3: How often should the filter element be replaced?
A: The replacement cycle of the filter element depends on the system operating conditions, the degree of oil contamination, and the frequency of use. General suggestion:
It is recommended to replace the hydraulic return oil filter element for the first time after 250 hours of operation, and then every 500 hours of operation thereafter.
If the working environment is harsh (such as steel mills, mines, etc.), it is recommended to regularly take hydraulic oil samples to test the cleanliness of the oil, and determine a reasonable replacement cycle based on the test results.
When the pressure difference of the filter element reaches the set value, it should also be replaced in a timely manner.
Q4: Apart from HYDAC filters, what other oil filtration related products do you have?
A: Our factory has a complete line of oil filtration products, which can meet the purification needs of industrial oil products under all working conditions. In addition to the full range of PALL / HYDAC replacement oil filter elements, we also specialize in various imported and domestically renowned brand oil filter elements and filters, including the Leemin series hydraulic filter. We also sell the LYC-A, LYC-B and other series of movable oil filter machine, which can meet the needs of online filtration and offline fine oil filtration of equipment. In addition, we also produce customized oil coalescence dehydration filter elements to achieve integrated filtration of hydraulic oil and lubricating oil for water and impurities removal, providing one-stop solutions to industrial oil filtration problems.
Q5: What other filtering categories are included in your factory's main business?
A: Our factory is a one-stop manufacturer of industrial filtration products, with our main business covering four core filtration areas and fully adapting to industrial filtration needs. We specialize in industrial oil filtration, industrial water filtration, natural gas filtration, and industrial air filtration. We can produce customized imported replacement filters, domestic standard filters, and complete sets of filtration equipment for various categories. Our products are widely used in industries such as power, metallurgy, heavy industry, gas, and chemical, supporting batch supply, customized operating conditions, and equipment support services.
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