Product basic parameters and core materials
1. Mainstream materials: Wire wound water filter element divided into two mainstream materials: PP polypropylene wire winding and defatted cotton wire winding, which can adapt to different working conditions such as room temperature, medium high temperature, weak acid and alkali.
2. Filtration accuracy: Covering full gradient accuracy of 1 μm, 5 μm, 10 μm, 20 μm, 50 μm, etc., with uniform winding of pores, and precision filtration accuracy benchmarking imported consumables standards.
3. Structural technology: Adopting CNC cross layer winding technology, a gradient structure of outer sparse and inner dense is formed from the outside to the inside, with layer by layer filtration and interception, greatly improving the deep pollutant holding capacity.
4. Support skeleton: Built in thickened porous PP skeleton or stainless steel skeleton, with high support strength, not easily deformed or collapsed under high pressure water, and stronger compressive stability.
5. Standard specifications: 10 inch, 20 inch, 30 inch, 40 inch standard universal sizes, compatible with the vast majority of security filters and precision filter housings on the market, and easy to disassemble and assemble.
6. Working pressure: The conventional withstand working pressure is 0.4MPa, the structure is compact and pressure resistant, and there is no leakage or deformation during continuous water flow. It is suitable for industrial atmospheric pressure conventional pipeline conditions.
7. Temperature resistance: PP wire winding can withstand a maximum temperature of 60 ℃, and degreased cotton wire winding can withstand a maximum temperature of 80 ℃ for high-temperature fluids, suitable for hot water and high-temperature liquid filtration scenarios.
8. Corrosion resistance: The overall material is resistant to weak acids, weak bases, and salt spray corrosion, and does not undergo chemical reactions with conventional industrial fluids. The filtration process is free of precipitation and pollution.
9. Product features: high porosity, high flux, low pressure difference, large impurity holding space, not easy to quickly clog, and better service life than ordinary homogeneous filter cartridges.
10. Factory inspection: Each batch of filter cartridges undergoes flux testing, pressure difference testing, and appearance flatness sampling. The winding is uniform without looseness or leakage layers, and the quality is consistent and stable.
Applicable industries and equipment operating conditions of the product
1. Precision liquid filtration in the electroplating industry: Suitable for pre filtration of electroplating solution, cleaning solution, and etching solution, effectively intercepting metal powder, suspended impurities, and precipitated particles in the liquid, ensuring uniform and bright electroplating layer, and avoiding quality problems such as pinholes, defects, and peeling of workpieces.
2. Pre treatment of pure water and ultra pure water equipment: As a pre precision filter for RO reverse osmosis system, it deeply intercepts colloids and fine sediment impurities in raw water, effectively protects reverse osmosis membrane components, reduces membrane component pollution rate, and extends equipment operation and maintenance cycle.
3. Fine filtration of chemical fluids: various low viscosity chemical solvents, additives, and cleaning agents are filtered to remove suspended impurities and crystalline particles generated during the production process, ensuring the purity of chemical drugs and ensuring the stability of subsequent production processes.
4. Filtration in the painting and spray painting industry: electrophoretic paint, spray painting solvents, and circulating water filtration are used to intercept paint slag and suspended particles, eliminate paint particle defects and uneven paint film problems, and improve the quality of painted products.
5. High temperature industrial water filtration: hot water circulation system, high temperature cleaning equipment, medium temperature process water filtration, relying on the advantages of high temperature resistant materials to make up for the shortcomings of ordinary melt blown filter cartridges that are not resistant to high temperatures, suitable for medium temperature fluid purification conditions.
The wire wound filter element adopts the exclusive gradient winding filtration principle, which intercepts large and small impurities layer by layer through a multi-layer staggered fiber structure. Impurities are uniformly adsorbed in the deep structure of the filter element, and will not accumulate on the surface and quickly block the core. It has the dual advantages of large throughput and high precision, and is the core preferred consumable for industrial high-precision pretreatment and high-temperature filtration.
Core competitive advantages of the product
1. Gradient deep fouling, longer service life: Precise cross winding forms multiple layers of gradient pores, providing ample space for fouling. Compared to ordinary filter cartridges, it has stronger anti clogging ability, effectively extending the replacement cycle and reducing operation and maintenance frequency.
2. Outstanding high temperature resistance and wider adaptability to working conditions: The degreased cotton thread winding can withstand high temperature fluids up to 80 ℃, perfectly adapting to high temperature water bodies and hot drug liquid filtration, solving the pain point of PP melt blown filter element softening at high temperatures.
3. It can be lightly cleaned and reused, with higher economy: the filter structure is sturdy, the fiber adhesion is strong, and it can be washed and reused after slight blockage. It can be reused repeatedly under clean conditions, greatly reducing long-term procurement costs.
4. High flux, low pressure difference, stable water supply: The winding pores are arranged neatly and transparently, with low water flow resistance. Continuous operation at high flow rates without pressure build-up or water attenuation does not affect the water production efficiency of the entire equipment.
5. Precise interception, stable filtering accuracy: manual+CNC precision winding, no pore virtual labeling problem, can stably intercept micron sized fine particles, suitable for precision production conditions with high fluid cleanliness requirements.
6. Sturdy and not easily deformed structure: Built in reinforced support skeleton, the overall structure is compact and stable, without core collapse, deformation, or layering under high-pressure water flow impact, and has stable long-term operating performance.
Source factory production advantage
1. CNC precision winding process: Our factory adopts fully automatic CNC winding equipment, with precise and controllable layer spacing, density, and tension, to eliminate process defects such as loose winding, uneven density, and layer leakage of ordinary filter cartridges on the market.
2. High quality raw material quality assurance: using brand new pure fiber yarn, without impurities or recycled materials, with strong fiber toughness, no shedding or detachment, no secondary pollution during the filtration process, and higher fluid purity.
3. Full specification spot stock reserve: 10 inch to 40 inch conventional precision filter cartridges are available in stock year-round, which can quickly respond to customers' bulk maintenance, equipment matching, and emergency core replacement needs, with high delivery efficiency.
4. Strict quality control standards: Each batch of products undergoes flux, pressure difference, high temperature resistance, and precision sampling inspections. The batch stability is strong and can meet the standards for industrial project matching, bidding, and equipment factory matching.
5. Support non-standard customization services: customizable wire wound filter cartridges with special lengths, special precision, thickened encryption, and high temperature resistance, suitable for various special working conditions and non-standard filtration equipment.
6. One stop matching service: can be matched with filter housings, sealing accessories, and a complete set of water treatment consumables, providing professional selection guidance and working condition adaptation solutions to reduce customer procurement costs.
Frequently Asked Questions (FAQ)
Q1: What is the core difference between wire wound filter and PP melt blown filter?
Answer: The two processes and adaptation conditions are different. The wire wound filter element is formed by fiber winding, which has a tighter structure, better high temperature resistance, washability and reusability, and more stable accuracy. It focuses on precision high temperature filtration; PP melt blown filter element is formed by spray melting, with high cost-effectiveness. It mainly focuses on conventional pre-treatment filtration at room temperature, and is prone to softening and failure under high temperature conditions.
Q2: What special working conditions is the wire wound filter mainly suitable for?
Answer: It is particularly suitable for high-precision, medium temperature, and high-purity working conditions such as high-temperature water bodies, electroplating solutions, coating electrophoresis solutions, and precision chemical fluids. It is a precision filtration consumable that cannot be replaced by ordinary melt blown filter cartridges.
Q3: How effective is the acid and alkali corrosion resistance of the wire wound filter element?
Answer: PP wire winding is resistant to weak acid and alkali, salt spray, and suitable for the vast majority of industrial fluids; Defatted cotton material is suitable for neutral and mild working conditions. It is not recommended to use strong acid alkali and corrosive media to avoid corrosion and damage to the filter structure.
Q4: What categories of water filtration products does your company offer?
A: Our water filtration product system is complete, mainly divided into two categories: water treatment equipment and filter element membrane components. It can meet the full range of industrial water purification, sewage pretreatment, fine filtration, and deep purification requirements in one stop. The equipment category includes: basket filter, hand brush filter, multi-media filter (sand filter/activated carbon filter), precision security filter (bag filter, filter cartridge filter), fully automatic self-cleaning filter, dosing system (scale inhibition, sterilization, pH adjustment device), dissolved air flotation machine (DAF), plate and frame filter press, reverse osmosis system and other complete water treatment equipment. The filter element and membrane component category includes: 0.1-100 μ m precision PP melt blown filter element, PP folding filter element, wire wound filter element, high flow filter element, PALL, Parker, 3M, Pentair and other imported brand replacement filter elements, as well as core filter elements such as RO reverse osmosis membrane and UF ultrafiltration membrane. The category is complete and suitable for various industrial water treatment projects.
Q5: What filtering services does your company's overall main business scope include?
A: Our company focuses on three core filtration areas: oil filtration, water filtration, and air purification, covering the entire industrial fluid purification scene. The oil filtration section includes various high-precision oil-water separation filter elements, industrial oil filters, and matching replacement filter elements, suitable for fuel, hydraulic oil, and lubricating oil purification conditions; The water filtration section includes a complete set of water treatment equipment, RO pure water equipment, seawater desalination equipment, various water filtration filters, RO membranes, UF membranes, and consumable accessories, meeting the needs of water purification, reclaimed water reuse, and wastewater treatment; The air purification sector includes industrial self-cleaning air filters, dust removal filter cartridges, dust removal bags and other dust removal and purification consumables and equipment, which are widely suitable for industrial and mining dust removal, equipment intake filtration, workshop air purification and other scenarios. We can provide one-stop integrated filtration solutions for equipment, filter cartridges, customization, and after-sales service.
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