Structural Design
Right - Angle Shell: Designed with a 90° right - angle structure, it saves space and is easy to install in narrow pipeline layouts. It also optimizes fluid turning and reduces resistance.
Filtration Component: Equipped with high - precision stainless steel filter screens or filter elements. Different filtration precisions can be selected according to various requirements to effectively intercept impurities in the fluid.
Self - Cleaning System: Composed of components such as scrapers, drain valves, and driving devices, it achieves online cleaning of the filter screen through automated programs.
Control System: Integrated with an intelligent PLC control system, it monitors the filter's operating status in real - time and automatically controls the self - cleaning process.
Working Principle:The fluid enters the filter from one right - angle end, passes through the filter screen, and flows out from the other end. When the pressure difference between the inlet and outlet caused by the impurities intercepted by the filter screen reaches the set value, or the operation time reaches the preset duration, the self - cleaning system is activated. The scraper moves along the surface of the filter screen, scraping off the impurities, which are then discharged through the drain valve without shutting down the system.
Core Advantages:Compared with traditional filters, the right - angle self - cleaning filter enables online cleaning without shutdown, ensuring continuous system operation. Its right - angle structure reduces the use of pipe bends, lowering fluid resistance and energy consumption. With a high degree of automation, it cuts down on labor costs and workload for maintenance.
Filtration Stage
The fluid to be filtered flows into the right - angle filter from the inlet end. When passing through the filter screen, suspended solids, particulate impurities, etc., are intercepted.
The filtered clean fluid flows out from the outlet end and enters subsequent processing or use processes.
Cleaning Trigger
During operation, the control system monitors the pressure difference between the inlet and outlet of the filter and the operation time in real - time.
When the pressure difference exceeds the set threshold (such as 0.05 - 0.1MPa), or the operation time reaches the preset duration (such as 8 - 24 hours), the self - cleaning program is triggered.
Self - Cleaning Process
The driving device starts, driving the scraper to move in a circular motion along the surface of the filter screen, scraping off the impurities attached to the screen.
Meanwhile, the drain valve opens, and the impurities are discharged from the filter together with part of the fluid through the drain outlet.
The cleaning process lasts for several seconds to minutes (depending on the set parameters) to ensure the filter screen is clean.
Restoration of Filtration:After the self - cleaning is completed, the drain valve closes, the driving device stops working, and the filter re - enters the filtration stage, continuously ensuring fluid purification.
Features | Details |
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Space - Saving Right - Angle Design | The 90° right - angle structure saves 30% - 50% of space during installation, suitable for compact pipeline systems. |
Online Self - Cleaning | Completes filter screen cleaning without shutdown, ensuring 24 - hour uninterrupted system operation. |
High - Efficiency Filtration | With a filtration precision range of 5 - 500 microns, it can effectively intercept various impurities, with a filtration efficiency of over 95%. |
Intelligent Control | The PLC control system enables automatic monitoring and adjustment, supports remote monitoring and parameter setting, and is easy to operate. |
Low Resistance & Energy - Saving | Optimized fluid paths reduce operating resistance by 20% - 30% compared to ordinary filters, reducing energy consumption. |
Long - Lasting Durability | The stainless - steel filter screen and high - strength shell are corrosion - resistant and wear - resistant, with a service life of up to 8 - 10 years. |
Parameter Category | Specific Parameters |
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Processing Flow Rate | 10 - 1000m³/h (customizable) |
Filtration Precision | 5 - 500 microns |
Operating Pressure | ≤1.6MPa |
Operating Temperature | -20℃ - 120℃ |
Filter Screen Material | Stainless steel 304, stainless steel 316L |
Shell Material | Anti - corrosive carbon steel, stainless steel |
Cleaning Time | 10 - 120 seconds (adjustable) |
Interface Size | DN25 - DN300 |
Petrochemical Industry: Filters impurities in petroleum, chemical raw materials, and products, protects key equipment such as pumps, valves, and heat exchangers, and ensures stable production processes.
Food and Beverage Industry: Filters production water, raw material liquids, and finished beverages to ensure product quality and food safety, meeting hygiene standards.
Pharmaceutical Industry: Used for filtering liquid medicines, purified water, etc., preventing impurity contamination and meeting GMP production requirements.
Industrial Circulating Water: Removes sediment, algae, rust, and other impurities in circulating water, prevents pipeline blockage and equipment corrosion, and improves the utilization rate of circulating water.
Electronics Industry: Provides high - purity process water filtration for chip manufacturing and semiconductor production, meeting the strict water quality requirements of precision production.
Shipbuilding Industry: Filters ship fuel, lubricating oil, cooling water, etc., ensures the normal operation of ship equipment, and reduces maintenance costs.
What should I do if the self - cleaning frequency of the right - angle self - cleaning filter is too high?:A too - high self - cleaning frequency may be due to excessive impurity content in the inlet water. Pre - treatment at the front end can be strengthened. It may also be caused by unreasonable cleaning parameter settings. You can appropriately increase the set value of the pressure difference or extend the set value of the operation time. If the filter screen is severely blocked, check for the entry of abnormally large particles and clean them in time.
How to choose the appropriate specifications of the right - angle self - cleaning filter?:Choose according to the actual processing flow rate, working pressure, filtration precision requirements, and pipeline interface size. First, determine the required processing flow rate and select a model within the corresponding flow range. Then, determine the filtration precision according to the fluid properties and equipment requirements. Finally, ensure that the interface size matches the existing pipeline system. Customized special specifications are available when necessary.
With its unique right - angle design, intelligent self - cleaning function, and high - efficiency filtration performance, the right - angle self - cleaning filter has become the preferred equipment for many industries to ensure fluid cleanliness and stable system operation. Whether in industrial scenarios with limited space or production processes with high continuity requirements, it can provide reliable solutions. Choosing our right - angle self - cleaning filter means choosing an efficient, intelligent, and worry - free fluid purification solution, safeguarding production and operation.
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