Basic Structure
Filtration Unit:Adopts a pleated cartridge structure, made of high - performance filter materials, increasing the filtration area and improving filtration efficiency.
Pulse Jet System:Equipped with pulse valves, air storage tanks, and blowpipes, achieving automatic cleaning of the cartridges through instantaneous high - pressure airflows.
Control System:Intelligently monitors the operating status of the filter and can automatically control the pulse jet frequency and time.
Shell:Made of high - strength steel or corrosion - resistant materials, ensuring the equipment is sturdy and durable, and adaptable to different environments.
Technical Principle:Utilizing the principles of aerodynamics and the interception characteristics of filter materials, when dusty air enters the filter, dust is intercepted by the filter materials. The pulse jet system periodically removes the accumulated dust on the surface of the cartridges, maintaining the continuous and efficient operation of the filter.
Unique Advantages:Compared with traditional air filters, self - cleaning air filters do not require frequent manual disassembly and cleaning, which can significantly reduce maintenance costs and downtime while ensuring stable filtration performance.
Air Intake:Dusty air from the outside enters the interior of the self - cleaning air filter through the air inlet.
Preliminary Filtration:The air first passes through the pre - filtration layer, removing larger dust particles and debris, reducing the burden on the main filtration unit.
Fine Filtration:The preliminarily filtered air enters the pleated cartridges, and dust is effectively intercepted by the filter materials. Clean air passes through the cartridges and enters the clean air chamber.
Pulse Jet Dust Cleaning
The control system triggers the pulse jet system according to the set time interval or the pressure difference before and after the filter.
The pulse valve opens, and the high - pressure air in the air storage tank is instantly blown towards the cartridges through the blowpipe. The resulting reverse airflow blows off the accumulated dust on the surface of the cartridges.
The dust falls into the ash hopper and is discharged from the filter through the ash discharge device.
Clean Air Output:The filtered and cleaned air is discharged from the air outlet for use by subsequent equipment or systems.
Features | Details |
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High - Efficiency Filtration | The filtration efficiency for particles larger than 0.3 microns can reach over 99%, effectively protecting downstream equipment from dust damage. |
Automatic Cleaning | The pulse jet system automatically cleans the dust, eliminating the need for frequent manual disassembly and cleaning, reducing maintenance workload and costs. |
Stable Operation | The intelligent control system monitors the operating status in real - time and automatically adjusts the jet frequency according to the dust concentration and filtration resistance. |
Strong Adaptability | Can adapt to different environments and working conditions, such as harsh conditions like high temperature, high humidity, and heavy dust. |
Long Service Life | With high - quality filter materials and a reasonable design, the service life of the cartridges can reach 2 - 3 years under normal maintenance. |
Energy Saving and Consumption Reduction | The air consumption for dust cleaning is low, and the stable filtration performance reduces the increased energy consumption of downstream equipment caused by dust. |
Parameter Category | Specific Parameters |
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Filtration Efficiency | ≥99% (for particles larger than 0.3 microns) |
Air Treatment Volume | 1000 - 100000m³/h (customizable) |
Operating Pressure | - 500 - +500Pa |
Operating Temperature | - 20℃ - 80℃ |
Pulse Jet Pressure | 0.4 - 0.8MPa |
Cartridge Material | Polyester fiber, glass fiber, etc. |
Number of Cartridges | Configured according to the air treatment volume and can be adjusted |
Power Industry:Used in the air intake systems of thermal power plants and wind power plants to protect equipment such as gas turbines and fans, extending the service life of the equipment.
Metallurgical Industry:In steel plants and smelters, it filters high - temperature and dusty air, ensuring the stable operation of equipment such as blast furnaces and sintering machines.
Chemical Industry:Filters special gases such as corrosive, flammable, and explosive gases, providing clean air for equipment such as compressors and reactors.
Cement Industry:Filters the air in the raw material grinding, cement grinding, and other processes of cement plants, reducing dust emissions and improving the working environment.
Pharmaceutical Industry:Provides clean air for clean workshops, meeting the strict requirements for air quality in pharmaceutical production.
Electronics Industry:Filters the air in the production workshop, preventing dust from affecting the production of precision electronic components and ensuring product quality.
How is the pulse jet frequency of the self - cleaning air filter set?:The pulse jet frequency can be set according to the actual working conditions. Generally, when the ambient dust concentration is high, the jet interval can be appropriately shortened; if the dust concentration is low, the jet interval can be extended. It can also be automatically adjusted according to the pressure difference before and after the filter. When the pressure difference reaches the set value, the system automatically triggers the jet dust cleaning to ensure the efficient operation of the filter.
What factors affect the service life of the filter cartridges?:The service life of the filter cartridges is affected by factors such as the dust concentration in the air, the characteristics of dust particles, the temperature and humidity of the working environment, and the operation status of the pulse jet system. High dust concentration, sharp - edged dust particles, and harsh environments will accelerate the wear of the cartridges; if the pulse jet system has improper pressure or an unreasonable jet frequency, it will also affect the service life of the cartridges. Reasonable maintenance and optimization of operating parameters can effectively extend the service life of the cartridges.
The self - cleaning air filter, with its significant advantages such as high - efficiency filtration, automatic cleaning, and stable operation, has become a key device for many industries to ensure air quality and protect the normal operation of equipment. Whether in the heavy industry with complex working conditions or in the pharmaceutical and electronics industries with strict air quality requirements, it can play an important role. Choosing our self - cleaning air filter means choosing an efficient, worry - free, and reliable air purification solution, safeguarding enterprise production and equipment operation.
If you are interested in this product or have any questions, please feel free to contact us at any time.
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