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Replacement or not:Replacement
Overview
Mesh Disc Filter is a typical stacked metal mesh disc filter for lubricating oil pipelines. It is divided into SPL duplex mesh disc filter and DPL simplex mesh disc filter. The duplex design allows switching between two filter chambers without stopping the system for element cleaning or replacement. This Mesh Disc Filter uses multi-layer metal wire mesh discs as the filter medium, featuring stable filtration performance and easy maintenance. It is commonly installed on the lubrication circuits of machinery and power equipment to intercept solid contaminants in oil.
Technical Features
Two structural options: simplex (single chamber) and duplex (double chamber with switch valve).
Filter media: copper mesh or stainless steel mesh, customizable mesh count and aperture.
Duplex model enables online switching, realizing non-stop operation for continuous production lines.
Compact structure, easy to install and clean. For DN50 and larger sizes, candle-type filter elements are available by adding suffix “Z”.
Low clean pressure drop, original pressure drop ≤0.08 MPa under rated flow.
Application Scope
This SPL series duplex mesh disc filter is mainly applied in lubricating oil pipelines of power, metallurgy, mining, machinery and other industries. It filters solid particles in lubricating oil, protecting bearings, gears and other precision moving parts. The test medium is clean oil with viscosity up to 24 cSt.
Working Principle
When oil flows into the filter, solid impurities are trapped by stacked metal mesh discs. For the duplex Mesh Disc Filter, operators can rotate the handwheel valve to switch the oil passage to another filter chamber. The contaminated side can then be disassembled and cleaned while the system keeps running, avoiding shutdown losses.
Technical Parameters
Working Temperature: ≤95 ℃
Working Pressure: ≤0.8 MPa
Clean Pressure Drop: ≤0.15 MPa; Original
pressure drop at rated flow ≤0.08 MPa
Suitable Medium: Lubricating oil, viscosity ≤24 cSt
Filter Material: Copper mesh / Stainless steel mesh
Installation Type: D-top hanging, C-side
mounted, X-bottom mounted
| Model | Type | Nominal Diameter DN | Rated Flow L/min | Inner / Outer Size of Filter Disc (mm) |
|---|---|---|---|---|
| SPL-15 / DPL-15 | Duplex / Simplex | 15 | 2 | 20 / 40 |
| SPL-25 / DPL-25 | Duplex / Simplex | 25 | 5 | 30 / 65 |
| SPL-32 / DPL-32 | Duplex / Simplex | 32 | 8 | 45 / 90 |
| SPL-40 / DPL-40 | Duplex / Simplex | 40 | 12 | 60 / 125 |
| SPL-50 / DPL-50 | Duplex / Simplex | 50 | 20 | 70 / 155 |
| SPL-65 / DPL-65 | Duplex / Simplex | 65 | 30 | 80 / 155 |
| SPL-80 / DPL-80 | Duplex / Simplex | 80 | 50 | 80 / 155 |
| SPL-100 / DPL-100 | Duplex / Simplex | 100 | 80 | 80 / 155 |
| SPL-125 / DPL-125 | Duplex / Simplex | 125 | 120 | 80 / 155 |
| SPL-150 / DPL-150 | Duplex / Simplex | 150 | 180 | 80 / 175 |
| SPL-200 / DPL-200 | Duplex / Simplex | 200 | 320 | 90 / 175 |
FAQ
Q1: What is the difference between Mesh Disc Filter SPL and DPL?
A1: SPL is duplex double-chamber type with switching valve; DPL is simplex single-chamber type. The duplex version supports online cleaning without system shutdown.
Q2: What filter materials are available for this SPL series duplex mesh disc filter?
A2: Copper mesh and stainless steel mesh are optional; mesh number and aperture can be customized according to filtration requirements.
Q3: What does suffix “Z” mean?
A3: When the nominal diameter ≥ DN50, you can choose candle filter element version, marked with suffix Z on the model.
Q4: What is the maximum working temperature?
A4: The allowable working temperature is ≤95℃.
Q5: Can we customize the installation form for the Mesh Disc Filter?
A5: Yes, three installation styles are available: top hanging, side mounted and bottom mounted.