TYA Serise Used Oil Purification Equipment Turbine Oil Cleaning System

1、 Equipment performance and usage introduction:

The TYA series vacuum oil filter uses pure physical purification methods to quickly demulsify emulsified hydraulic oil, turbine oil, mechanical oil and other lubricating oils without affecting the composition and performance of the oil. It removes harmful components such as water (including dissolved water and free water), impurities (particle impurities and mechanical mineral impurities), and gases (acetylene, hydrogen, methane, etc.) from the oil, thereby reducing the acid value of the oil and improving its lubrication and cooling performance; And effectively ensure the normal operation of oil equipment, extend the service life of oil equipment, and avoid accidents.

The TYA series vacuum oil filter is widely used for rapid and deep online purification treatment of hydraulic oil, turbine oil, mechanical oil, and other oil liquids in various industries such as power plants, steel, metallurgy, petroleum, machinery, and chemical industry.

2、 Equipment features:

1. This series of vacuum oil filters is designed, manufactured, and accepted in accordance with the JB/T 5285-2008 standard for vacuum oil purifiers in the mechanical industry and the DL/T 521-2004 standard for acceptance and maintenance of vacuum oil purifiers in the power industry. It integrates precision filtration of oil, enhanced demulsification, efficient dehydration, degassing, vacuum three-dimensional short-range film evaporation technology, and electrical control system, with simple operation, safe operation, and reliability. It can effectively ensure the normal operation of oil equipment and avoid accidents.

2. Using a large displacement vacuum pump to vacuum the system, the system operates at a low vacuum level for a long time (with a final working vacuum degree of up to -0.098), which can effectively and quickly remove water vapor and other gases separated by the oil in the oil-water separator;

3. Adopting the most advanced aggregation separation technology and enhanced demulsification technology both domestically and internationally, the oil is subjected to demulsification and water removal treatment, allowing the molecules of oil-in-water and oil-in-water to quickly break through the peripheral molecules, achieving rapid separation of oil and water, and thoroughly removing emulsified water (dissolved water) from the oil, making the turbid oil quickly clear and transparent;

4. Unique dehydration and degassing system. By combining three-dimensional flash evaporation technology, vacuum dehydration and degassing technology, and microgram molecular technology, the gas and trace water contained in the oil can be quickly separated, improving the lubrication and cooling properties of the oil;

5. Excellent impurity removal and filtration system. We use high-quality filter elements that are corrosion-resistant, high-temperature resistant, highly polluting, and have high filtration accuracy to precisely filter the treated oil; At the same time, a progressive encryption filtration system is adopted, which can quickly adsorb and intercept impurities and suspended solids contained in the oil;

6. A safe and reliable oil heating system, optimized pipeline design, ensures that there is no "dead oil zone" during heating, avoiding the harm of rapid aging of the oil due to uneven heating causing local high temperature of the oil. At the same time, the heating system is equipped with a constant temperature controller, which fully realizes the automatic operation and shutdown of the heater, and can achieve overheating shutdown alarm. When the temperature of the oil flowing through the pipeline heater is lower than the set value on the constant temperature controller, the heater automatically starts running for heating; On the contrary, the heater stops heating;

7. The industry-leading liquid level automatic control system can comprehensively monitor the liquid level in the vacuum separator, enabling interval control and automatic balance of oil in and out of the vacuum separator, and preventing equipment oil leakage; At the same time, it can also automatically control the start of the oil discharge pump, effectively preventing the wear of the oil pump due to the lack of oil lubrication and idle operation, greatly extending the service life of the oil discharge pump.

8. Advanced electrical interlocking safety protection control system. By implementing comprehensive protection for the temperature, pressure, vacuum degree, liquid level, power outage, overpressure, phase sequence, undervoltage, overload, etc. of the equipment through various execution components (trinity interlocking device and electrical automatic protection device), the normal operation of the equipment is ensured, and human-machine separation operation is fully achieved without the need for personnel to be present.

9. The high degree of automation and user-friendly design of the equipment make it easy to operate and operate safely and reliably.

10. Adopting strong wind condensation cooling technology to repeatedly condense and remove water from the high-temperature and high-temperature mixed gas quickly extracted by the vacuum pump, improving the effective output power of the equipment and greatly extending the service life of the vacuum pump.

11. The equipment is a modular unit, with all components fixed on a chassis and equipped with easily movable rollers and lifting rings, making it aesthetically pleasing, structurally compact, easy to move, easy to install and maintain, and easy to replace filter elements and other components.

3.The working principle of the equipment:

When the equipment is in operation, the oil first enters the coarse filter through the inlet under the pressure difference between inside and outside, which is equipped with a stainless steel filter screen. When the treated oil flows out, the large particle impurities contained in the oil are intercepted; The crude filtered oil continues to undergo heat exchange heating through the heater under the pressure difference effect; After heating, the oil continues to enter the extremely low pressure vacuum separator, which uses molecular separation technology principles to perform pressure swing analysis, vacuum retention, and rapid three-dimensional evaporation of the oil, eliminating the binding force between molecules, allowing the dissolved water, dissolved gas, free water, and free gas contained in the oil to quickly break through the oil film and separate from the oil molecules and precipitate; The oil enters the vacuum separator and first forms a mist, then a film, which expands its contact area in the vacuum by hundreds of times. The moisture contained in the oil undergoes rapid vaporization under conditions of high heat, high vacuum, large surface area, and high pumping rate, and is discharged by the vacuum system; The dehydrated and degassed oil is then pumped into the fine filter through the oil discharge pump, which is made of a composite microporous filtering material that can effectively adsorb and intercept ultrafine particles and impurities in the oil; The final oil flowing out through the oil outlet is clean oil, thus completing the entire oil purification process.

The high-temperature and hot water steam discharged from the upper part of the vacuum separator is first cooled and dehumidified by the cooler, and the gas after two rounds of cooling is discharged by the vacuum pump.

4.TYA-30 vacuum oil filter technical parameters:

Name		Information
Model	L/H	1800 (30L/min)
Type		Mobile
Environment temperature		Hydraulic oil, gear oil, mechanical oil and other lubricating oil
Suitable for oil viscosity	cst	≤220
power source		AC380V/50HZ（Can be customized ）
Filter Precision	µm	≤5
Working vacuum	MPa	-0.08～-0.098
Working pressure	MPa	≤0.5
Heating power	KW	18
total power	KW	20
Environment temperature	℃	20～80（Can be customized）
Working noise	dB(A)	≤78
Head	M	≥15
Continuons Operating Hours	h	≥200
Fault free working time	h	≥4000
Inlet and outlet pipe diameter	mm	Φ25

 5.TYA30 vacuum oil filter net oil index

Names of index	Index	Test standard
Water content	PPM	≤100 (GB/T 260)
Breakdown voltage	min	New oil ≤15, running oil ≤30 (GB/T 7605)
Gas content	%	≤0.1 (GB/T 423)
Mechanical impurities	%	None（GB/T 511）
Cleanliness class		NAS6～7（American aerospace NAS1638 standard）