Coalescing device for oil-water separation in fine chemical industry

Product Introduction:

Agglomeration separator: also known as oil-water filter separator, jet fuel filter separator. Integrating filtration and dehydration, it can not only filter out various small particles in the medium, but also effectively filter out water, fibers, and suspended solids in the medium. It is an ideal oil purification equipment and widely applicable to various fine chemical raw materials that need to be purified.

Working principle

Preprocessing and interception: Aggregators are usually equipped with pre-processing filters, such as porous materials such as metal mesh and ceramics, to intercept solid impurities in the fluid and avoid interference in the subsequent coalescence process. For example, in oil-water separation, the pre-treatment filter element intercepts small impurities through a high-precision filtration layer, reducing the formation of emulsified states and creating conditions for subsequent demulsification.

Agglomeration process: As the fluid flows through the agglomeration filter, tiny droplets are adsorbed onto the surface of the fibers. Due to the hydrophobic/oleophilic or oleophobic/hydrophilic properties of the filter material, droplets stay on the fiber surface and collide with other droplets, gradually aggregating into large droplets. Agglomeration filters are usually designed with a multi-layer gradient structure, where droplets repeatedly collide in a layer by layer flow, resulting in an increasing particle size.

Separation and sedimentation: The coalesced droplets enter the separation filter element and achieve efficient two-phase separation through differences in material properties such as hydrophobicity/oleophilicity. Large droplets settle to the bottom collection tank of the equipment under the action of gravity due to density differences, and are then monitored by a liquid level gauge and regularly discharged through a drain valve

 

Structural composition

Dust collection chamber: Dust particles collide and condense in the airflow, forming larger particles.

Filtering device: further separating dust particles through a filter screen or other filtering materials.

Dust removal device: The collected dust particles are discharged from the system..

 

product type

Liquid liquid coalescer: mainly used for separating two immiscible liquids, such as oil-water separation. Can be used for liquid-liquid emulsions that are difficult to separate in the chemical industry, effectively removing water or organic pollutants from the liquid and improving product quality.

Gas liquid coalescer: used to separate mist droplets or liquid droplets from gaseous fluids, widely used in process gas purification in petroleum, chemical, natural gas and other fields.

 

Product Features

Efficient separation: It can quickly and effectively separate different components in liquid mixtures, improving product purity and quality. Like the Anderson separator, high-quality coalescing materials ensure that oil droplets can quickly aggregate, significantly improving separation efficiency.

Stable and durable: Made of high-quality materials, it has good corrosion resistance and wear resistance, and can operate stably for a long time in harsh working environments.

Easy maintenance: The design fully considers the convenience of use and maintenance, with simple operation and low daily maintenance workload, reducing maintenance costs.

Wide applicability: can be applied to multiple industries such as petroleum, chemical, food processing, water treatment, natural gas, etc., to meet the separation needs of different customers、

 

application area

Petrochemical industry: used for crude oil dehydration, oil desalination, purification of chemical raw materials, etc., to remove moisture, solid impurities, and harmful substances, improve product quality, and protect downstream equipment and processes.

Natural gas industry: used in the process of natural gas extraction, transportation, and processing to separate liquid hydrocarbons, water, and solid particles in natural gas, prevent equipment corrosion and blockage, and improve the calorific value and purity of natural gas.

Food and beverage industry: used for refining edible oil, clarifying fruit juice, filtering beer, etc., to remove impurities, suspended solids, and moisture, and improve the quality and shelf life of food and beverages.

Water treatment industry: used in fields such as sewage treatment, seawater desalination, and industrial wastewater reuse to separate oil, suspended solids, and other pollutants from water, achieving the goal of purifying water quality.

 

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