INTRODUCTION

The ZLYC series high-efficiency vacuum oil filter machines have a compact and reasonable overall structure. The outer shell is made of high-quality metal materials, which are sturdy and corrosion-resistant, enabling them to adapt to various complex industrial environments. The equipment is equipped with convenient moving components, facilitating flexible movement among different work sites.

The core vacuum filtering system is a major highlight. It integrates an efficient vacuum pump, fine filtering elements, and a scientific heating device. The vacuum pump can create a stable vacuum environment, which helps to separate water, gas, and impurities in the oil more easily. The filtering elements possess high-precision filtering capabilities and can effectively intercept tiny particulate impurities. The heating device can heat the oil appropriately as required to improve the fluidity of the oil and enhance the filtering effect. The operation interface is simple and intuitive, allowing operators to easily adjust various parameters. The operation is simple and easy to learn, and the equipment has strong universality and can be widely used to meet the purification needs of various oil products.

ANALYSIS OF THE CORE WORKING PRINCIPLE

Heating and Pretreatment Stage

After the oil enters the oil filter machine, it first enters the heating and pretreatment stage. The heating device will heat the oil to an appropriate temperature according to the characteristics and initial state of the oil. This not only reduces the viscosity of the oil and improves its fluidity to facilitate subsequent filtering operations but also enables some of the gas and water dissolved in the oil to volatilize in advance, preliminarily reducing the impurity content in the oil and laying the foundation for in-depth purification. 

Vacuum Separation Stage

The oil that has undergone heating and pretreatment then enters the vacuum separation stage. In this stage, the low-pressure vacuum environment created by the vacuum pump plays a crucial role. The water in the oil will rapidly vaporize under this environment. Gaseous water and the gas originally dissolved in the oil can be extracted by the vacuum pump. Meanwhile, some light impurities will also be separated out along with the gas, achieving the preliminary separation of the oil from water, gas, and some impurities and greatly improving the purity of the oil.

Fine Filtration Stage

The oil coming out of the vacuum separation stage then enters the fine filtration stage. The high-precision filtering elements equipped here have a fine pore structure and are like precise "sieves" that can accurately intercept the remaining tiny solid particulate impurities in the oil. Through physical adsorption, screening, and other methods, it ensures that the oil reaches a higher purity standard after passing through this stage, meeting the strict requirements of various equipment for high-quality oil products.

Circulation Filtration Mechanism

The ZLYC series oil filter machines adopt a circulation filtration mechanism. They continuously extract the oil for the above series of treatments and then send the purified oil back to the storage container or directly transport it to the equipment. Through multiple cycles, even trace impurities, water, and gas that are extremely difficult to remove can be gradually removed, keeping the oil in an ideal pure state and ensuring the stable and efficient operation of the equipment.

TECHNICAL PARAMETERS

Filtration Accuracy

The filtration accuracy range of the ZLYC series high-efficiency vacuum oil filter machines is between 0.5 micron and 20 microns, which can meet the diverse needs for the purity of oil products in different industrial scenarios. For fields with extremely high requirements for oil cleanliness, such as aerospace and high-end precision machining, an ultra-fine filtration configuration of 0.5 - 3 microns can be selected to accurately remove extremely tiny metal particles, dust, and other fine impurities in the oil, ensuring that the oil reaches an almost stringent purity standard and providing a solid guarantee for the stable operation of precision equipment. For general industrial equipment, such as ordinary machine tools and small hydraulic equipment, a filtration accuracy of 10 - 20 microns is sufficient to meet the basic oil purification needs, ensuring the normal operation of the equipment while taking into account the filtering efficiency and cost control.

Flow Rate Range

The flow rate range of the equipment fully considers the actual oil usage in industrial production. The minimum flow rate can be as low as 20 liters per hour, which is suitable for fine processing scenarios or small equipment maintenance scenarios where the oil consumption is low but the requirement for filtration accuracy is high, such as small laboratory equipment and the lubrication systems of precision instruments. The maximum flow rate can reach 1000 liters per hour, mainly targeting situations where a large number of equipment in large industrial production workshops need to use oil intensively and quickly complete oil purification, such as large steel mills and heavy machinery equipment groups at port terminals, so as to ensure that a large amount of oil can be purified and supplied to the equipment in time to avoid affecting the production progress due to untimely oil supply.

Vacuum Degree

The vacuum degree that this series of oil filter machines can achieve is one of the important indicators for measuring its performance. During normal operation, it can maintain a high vacuum degree between -0.08 MPa and -0.095 MPa. Such a high vacuum environment can accelerate the vaporization of water in the oil, the escape of gas, and the separation of impurities, effectively improving the purification efficiency and quality of the oil and ensuring that in-depth purification can be achieved in a relatively short time to make the oil reach an ideal state for use. Moreover, some special models, after optimized design, can further improve the vacuum degree, with the maximum reaching -0.098 MPa, which is suitable for special industrial scenarios with more stringent requirements for oil purification.

Heating Power

Considering the characteristics of different oil products and the heating requirements in different application scenarios, the ZLYC series oil filter machines are equipped with heating devices of different powers. The heating power range is roughly between 1 kW and 15 kW. A smaller heating power is suitable for dealing with oil with lower viscosity and higher initial temperature or for use in scenarios where the heating speed requirement is not high. It can ensure that the oil is fully heated while achieving energy-saving operation. A larger heating power is used to deal with high-viscosity and low-temperature oil, ensuring that the oil can be heated quickly and evenly to the appropriate filtering temperature and guaranteeing the efficient progress of the entire oil purification process.

Motor Power

Different models of the equipment are equipped with motors of corresponding power. The motor power range is roughly between 0.55 kW and 7.5 kW. Motors with lower power are suitable for oil filtering work scenarios with small flow rates and light loads. They have the advantages of energy saving and low operating noise and can stably drive the oil filter machine to complete the oil purification task. Motors with higher power are used to deal with the oil filtering needs of large flow rates and high loads. They can provide sufficient power to ensure that the oil filter machine can operate efficiently and stably when processing a large amount of oil, ensuring the smooth progress of the entire oil purification process.

Applicable Oil Temperature Range

Given the complex and diverse temperature environments of oil products in industrial production, the ZLYC series high-efficiency vacuum oil filter machines have a relatively wide applicable oil temperature range and can usually work normally under the oil temperature conditions between -10°C and 150°C. This enables them to effectively filter and purify oil products whether in the cold outdoor working environment in winter or in the high-temperature industrial production workshop, without the performance and filtering effect of the equipment being affected by changes in oil temperature, further enhancing the universality and adaptability of the equipment.

SELECTION POINTS AND APPLICABLE SCENARIOS

Selection Based on Oil Product Types

Different types of industrial oil products have their own unique chemical properties and impurity characteristics. Therefore, when selecting the ZLYC series high-efficiency vacuum oil filter machines, it is necessary to fully consider the types of oil products. For example, for lubricating oil, the focus is on removing tiny particles, water, and colloids that may affect the lubrication effect. Therefore, it is necessary to choose models of oil filter machines with high filtration accuracy, good vacuum degree, and strong ability to remove such impurities. For hydraulic oil, its cleanliness requirement is even more stringent because tiny impurities may cause hydraulic system failures and affect the precise operation of the equipment. So, it is necessary to select models of oil filter machines that can meet the high-purity requirements of hydraulic oil and have a fine filtering function.

Selection Based on Flow Rate Requirements

The flow rate requirements of various equipment for oil in industrial production vary greatly, which is one of the key considerations in the selection process. In scenarios where there are a large number of large equipment and high oil consumption, such as large mining equipment and large port machinery, it is necessary to choose the ZLYC series oil filter machines with a large flow rate to ensure that the oil can be purified and supplied to the equipment in time to avoid affecting the production progress due to slow oil filtering speed. On the contrary, for small equipment or scenarios with low oil consumption, such as individual equipment in small processing workshops, models of oil filter machines with a small flow rate but high filtration accuracy can be selected to accurately meet their oil purification needs.

Consideration of Working Environment Factors

The working environments of industrial production are complex and diverse. Some are in harsh environments with high temperature and high humidity, while others may have a lot of dust, corrosive gases, and other situations. Therefore, when selecting the ZLYC series high-efficiency vacuum oil filter machines, it is necessary to fully consider the working environment factors. If working in a high-temperature environment, such as a steel smelting workshop, it is necessary to choose oil filter machines with good heat dissipation performance and high temperature resistance. If there are corrosive gases, such as in a chemical production environment, it is necessary to choose oil filter machines with strong corrosion resistance of the shell and internal components to ensure that they can work stably for a long time in harsh environments and perform the duty of oil purification.

Adaptation to Different Application Scenarios

The ZLYC series high-efficiency vacuum oil filter machines, with their excellent performance and flexible characteristics, are applicable to many different application scenarios. In the machinery manufacturing industry, they can purify oil products such as lubricating oil and hydraulic oil for various machine tools and processing equipment, ensuring the normal operation and processing accuracy of the equipment. In the energy industry, they can purify oil products in the processes of oil exploration and refining, ensuring the smooth progress of the energy production process. In the transportation industry, they can be used to filter oil products such as engine oil and fuel oil for large vehicles and ships, improving the safety and reliability of operation.

EXTENSIVE APPLICATIONS AND IMPORTANT VALUES IN VARIOUS INDUSTRIES

Machinery Manufacturing Industry

In the machinery manufacturing field, the high-precision operation of equipment depends on pure oil products. The ZLYC series oil filter machines can timely purify lubricating oil, hydraulic oil, etc., remove impurities and water in them, prevent equipment wear, jamming, and hydraulic system failures caused by oil pollution, reduce the number of equipment maintenance times, improve the processing accuracy and quality of products, ensure the smooth progress of the production process, and improve the economic benefits of enterprises.

Energy Industry

The stable development of the energy industry is inseparable from the cleanliness and stable supply of oil products. During oil exploration, crude oil contains various impurities and water. This oil filter machine can purify the crude oil on site, remove impurities and water, and ensure the smooth progress of subsequent transportation and refining. In refineries, purifying refined oil products can improve the quality of oil products, extend the service life of equipment, and ensure the stable supply of energy to meet market demand.

Transportation Industry

For transportation vehicles, clean oil products are the key to ensuring their normal operation. The ZLYC series oil filter machines can filter and purify engine oil and fuel oil during the maintenance of vehicles and ships, remove impurities and water, make key components such as engines run more smoothly, reduce energy consumption, reduce the probability of failures, and ensure the safe and reliable operation of transportation, promoting the healthy development of the transportation industry.

Other Industries

In addition to the above industries, they also have a wide range of applications in industries such as mining and construction. Mining equipment is in a harsh environment for a long time, and oil products are easily contaminated. The oil filter machines can purify the oil products and reduce the failure rate of the equipment. The quality of oil products for construction machinery in the construction field affects the performance of the equipment. Using the oil filter machines can ensure that the construction progress is not affected and improve the construction quality.

QUALITY ADVANTAGES AND MARKET PROSPECTS OUTLOOK

The reason why the ZLYC series high-efficiency vacuum oil filter machines can stand out in the market lies in their many significant quality advantages. They have high filtering efficiency and can quickly and accurately remove impurities, water, and gas in oil products, ensuring the quality of oil products and the stable operation of equipment. Their operation is simple and convenient, reducing the professional requirements for operators and enhancing the universality of the equipment. Moreover, the equipment has good stability. After strict quality inspections and actual verification, it can work stably for a long time, reducing the downtime and maintenance costs caused by equipment failures.

With the continuous development of industry and the increasing attention of enterprises to equipment maintenance and upkeep, the demand for oil purification equipment is continuously growing. The ZLYC series oil filter machines, with their unique advantages, wide applicability, and reliable quality, undoubtedly have broad development prospects in the future market. They will help various industries achieve high-quality and sustainable development and become the preferred equipment for many enterprises, laying a solid foundation for ensuring the quality of oil products in industrial production and improving overall benefits.