INTRODUCTION

The LYC-J series coalescing and dehydrating oil filter machines have a compact and reasonable structure. The body is made of high-quality metal materials, which are sturdy, durable, and corrosion-resistant, enabling them to adapt to complex industrial environments. They are equipped with convenient moving parts, facilitating flexible transfer and use among different sites.

The core coalescing and dehydrating system is the key. It integrates high-performance coalescing filter elements and separation filter elements. The coalescing filter elements can aggregate tiny water droplets in the oil into larger ones, and the separation filter elements can accurately separate water from the oil, efficiently removing the water in the oil products, significantly reducing the water content of the oil and restoring its good performance to meet the strict quality requirements of equipment for oil products. The operation panel is simple and clear, making it easy for operators to control key parameters. It is easy to operate and has strong universality, and can be widely used in various scenarios where oil dehydration is required.

ANALYSIS OF THE CORE WORKING PRINCIPLE

Coalescing Stage

When the oil containing water enters the filter machine, it first enters the coalescing stage. The coalescing filter elements play a role. They have special materials and structures that allow the tiny water droplets in the oil to gradually accumulate on their surfaces to form relatively larger water droplets. It's like a series of "small water droplet gathering stations", which gather the scattered tiny water droplets through physical adsorption and other effects, preparing for the subsequent separation.

Separation Stage

After coalescing, the oil with large water droplets enters the separation stage. In this stage, the separation filter elements, relying on their unique hydrophobicity and pore characteristics, only allow the oil to pass through while intercepting the water droplets outside, achieving a complete separation of water and oil. As a result, the water in the oil is effectively removed, and the purity and quality of the oil are significantly improved, ensuring that the equipment can work under good lubrication and operating conditions.

Circulation Filtration Mechanism

The LYC-J series filter machines adopt a circulation filtration mechanism. They continuously extract the oil, subject it to coalescing and separation treatments, and then send it back to the oil storage container or directly transport it to the equipment. Through multiple cycles, even trace amounts of water that are extremely difficult to remove can be gradually separated out, ensuring that the oil always maintains an ideal low water content state and guaranteeing the stable operation of the equipment.

TECHNICAL PARAMETERS

Dehydration Efficiency

The LYC-J series coalescing and dehydrating oil filter machines have excellent dehydration efficiency. Under standard working conditions, for oil products with an initial water content within 5%, more than 80% of the water in the oil can be removed in a single cycle. After multiple cycles, the water content of the oil can be reduced to below 0.1%, greatly improving the quality of the oil and meeting the usage requirements of most equipment for low water content oil products.

Filtration Accuracy

The filtration accuracy range of this series of filter machines is between 1 micron and 20 microns. They can not only effectively remove water but also intercept solid impurities in the oil, such as tiny metal particles and dust. For precision equipment with high requirements for oil purity, such as high-precision CNC machine tools and the lubrication systems of aerospace equipment, a high-precision filtration configuration of 1 - 5 microns can be selected to ensure the cleanliness of the oil. For general industrial equipment, such as ordinary machine tools and small hydraulic equipment, a filtration accuracy of 10 - 20 microns is sufficient to meet the basic requirements while taking into account the filtering efficiency and cost control.

Flow Rate Range

The flow rate range of the equipment fully considers the actual oil usage situations in different industrial scenarios. The minimum flow rate can be as low as 10 liters per hour, which is suitable for fine processing scenarios or small equipment maintenance scenarios where the oil consumption is low but the requirements for dehydration and filtration accuracy are high, such as small laboratory equipment and the lubrication systems of precision instruments. The maximum flow rate can reach 600 liters per hour, mainly targeting situations where a large number of equipment in large industrial production workshops need to use oil intensively and quickly complete oil dehydration and purification, such as large steel mills and heavy machinery equipment groups at port terminals, so as to ensure the timely supply of oil and avoid affecting the production progress due to oil quality problems.

Working Pressure

The normal working pressure interval of the LYC-J series coalescing and dehydrating oil filter machines is set between 0.1 MPa and 1.0 MPa. Within this pressure range, the equipment can operate stably to ensure that the oil smoothly passes through the coalescing and separation systems for dehydration and purification. The reasonable pressure design not only ensures that the filtering components will not be damaged due to excessive pressure during long-term operation, extending the service life of the equipment, but also guarantees the efficient progress of the entire dehydration and filtration process. For some special high-pressure oil usage scenarios, such as high-pressure hydraulic systems, some models of filter machines, after special strengthening treatment, can withstand a maximum working pressure of up to 1.5 MPa to meet the pressure requirements for oil dehydration and purification of special equipment.

Motor Power

Different models of the equipment are equipped with motors of corresponding power. The motor power range is roughly between 0.37 kW and 5 kW. Motors with lower power are suitable for oil filtering work scenarios with small flow rates and light loads. They have the advantages of energy saving and low operating noise. Motors with higher power are used to deal with the oil filtering needs of large flow rates and high loads. They can provide sufficient power to ensure that the oil filter machine can operate efficiently and stably when processing a large amount of oil, ensuring the smooth progress of the entire oil purification process.

Applicable Oil Temperature Range

Considering the complex and diverse temperature environments of oil products in industrial production, the LYC-J series coalescing and dehydrating oil filter machines have a relatively wide applicable oil temperature range and can usually work normally under the oil temperature conditions between -10°C and 120°C. This enables them to effectively filter and purify oil products whether in the cold outdoor working environment in winter or in the high-temperature industrial production workshop, without the performance and filtering effect of the equipment being affected by changes in oil temperature, further enhancing the universality and adaptability of the equipment.

SELECTION POINTS AND APPLICABLE SCENARIOS

Selection Based on Oil Water Content

The initial water content of different oil products varies greatly. When selecting the LYC-J series coalescing and dehydrating oil filter machines, this factor should be given priority. If the water content of the oil is relatively high, for example, exceeding 3%, it is necessary to choose models with high dehydration efficiency and strong circulation processing capabilities to ensure that a large amount of water can be quickly and effectively removed. For oil with relatively low water content, more suitable conventional models can be selected according to the specific requirements of the equipment and cost factors.

Selection Based on Flow Rate Requirements

The flow rate requirements of various equipment for oil in industrial production are different. In scenarios where there are a large number of large equipment and high oil consumption, such as large mining equipment and large port machinery, the LYC-J series filter machines with a large flow rate should be selected to ensure that the oil can be dehydrated and purified in time and supplied to the equipment. For small equipment or scenarios with low oil consumption, such as individual equipment in small processing workshops, models with a small flow rate but high precision can be selected to accurately meet their oil dehydration and purification needs.

Consideration of Working Environment Factors

The complex industrial environment requires that environmental factors be fully considered when selecting equipment. In a high-temperature environment, such as the high-temperature workshops in the metallurgical industry, it is necessary to choose filter machines with good high temperature resistance and heat dissipation performance. In an environment with corrosive gases, such as the chemical production environment, it is necessary to choose filter machines with strong corrosion resistance of the shell and internal components to ensure that they can work stably for a long time in harsh environments and perform the duty of oil dehydration and purification.

Adaptation to Different Application Scenarios

The LYC-J series coalescing and dehydrating oil filter machines, with their excellent performance, are applicable to many industry scenarios. In the machinery manufacturing industry, they can effectively dehydrate and purify oil products such as lubricating oil and hydraulic oil for various machine tools and processing equipment, ensuring the normal operation and processing accuracy of the equipment. In the energy industry, they can dehydrate oil products in the processes of oil exploration and refining, ensuring the smooth progress of the energy production process. In the transportation industry, they can be used to filter and dehydrate engine oil and fuel oil for large vehicles and ships, improving the safety and reliability of operation.

EXTENSIVE APPLICATIONS AND IMPORTANT VALUES IN VARIOUS INDUSTRIES

Machinery Manufacturing Industry

In the machinery manufacturing field, the high-precision operation of equipment depends on pure and low water content oil products. The LYC-J series filter machines can timely remove the water in lubricating oil, hydraulic oil and other oil products, prevent problems such as equipment rusting, corrosion and poor lubrication caused by water, reduce the number of maintenance times, improve the processing accuracy and quality of products, ensure the smooth progress of the production process, and improve the economic benefits of enterprises.

Energy Industry

The production links of the energy industry are inseparable from high-quality treatment of oil products. During oil exploration, crude oil often contains a certain amount of water. This filter machine can dehydrate and filter the crude oil on site to ensure the smooth progress of subsequent transportation and refining. In refineries, dehydrating refined oil products can improve the quality of oil products, extend the service life of equipment, and ensure the stable supply of energy to meet market demand.

Transportation Industry

For transportation vehicles, clean and low water content oil products are the key to ensuring their normal operation. The LYC-J series filter machines can dehydrate and filter engine oil and fuel oil during the maintenance of vehicles and ships, remove water, make key components such as engines run more smoothly, reduce energy consumption, reduce the probability of failures, and ensure the safe and reliable operation of transportation, promoting the healthy development of the transportation industry.

Other Industries

In addition to the above industries, they also have a wide range of applications in industries such as mining and construction. Mining equipment is in a harsh environment for a long time, and oil products are easily contaminated by water. The filter machines can purify the oil products and reduce the failure rate of the equipment. The quality of oil products for construction machinery in the construction field affects the performance of the equipment. Using the filter machines can ensure that the construction progress is not affected and improve the construction quality.

QUALITY ADVANTAGES AND MARKET PROSPECTS OUTLOOK

The reason why the LYC-J series coalescing and dehydrating oil filter machines can stand out in the market lies in their many significant quality advantages. They have high dehydration and filtering efficiency, can quickly and accurately remove water and impurities in oil products, ensure the quality of oil products and the stable operation of equipment. Their operation is simple and convenient, reducing the professional requirements for operators and enhancing the universality of the equipment. Moreover, the equipment has good stability. After strict inspections and actual verification, it can work stably for a long time, reducing the downtime and maintenance costs caused by equipment failures.

With the continuous development of industry and the increasing attention of enterprises to equipment maintenance and upkeep, the demand for oil coalescing and dehydrating purification equipment is continuously growing. The LYC-J series filter machines, with their unique advantages, wide applicability, and reliable quality, undoubtedly have broad development prospects in the future market. They will help various industries achieve high-quality and sustainable development and become the preferred equipment for many enterprises, laying a solid foundation for ensuring the quality of oil products in industrial production and improving overall benefits.