INTRODUCTION

The LYC-G series high solid content oil filter machines are specially developed to solve the problem of high solid content oil purification. They have a compact and sturdy overall structure, and the outer shell is made of high-quality corrosion-resistant metal materials, enabling them to adapt to various complex industrial environments and ensuring stable operation for a long time. The equipment is equipped with mobile devices, allowing it to move flexibly among different working areas.

The core filtering system is the highlight of the equipment. It integrates large-flow and high-precision filter meshes, efficient separation components, and unique impurity collection devices. The filter meshes can effectively intercept large solid impurities, the separation components can accurately separate tiny solid particles from the oil, and the impurity collection devices facilitate the centralized treatment of impurities, ensuring that the oil can efficiently remove solid impurities and reach the desired purity level to meet the oil requirements of equipment. The operation panel is simple and intuitive, allowing operators to easily adjust key parameters without the need for complicated training, and it has strong universality.

ANALYSIS OF THE CORE WORKING PRINCIPLE

Coarse Filtration and Pre-separation Stage

After the oil enters the filter machine, it first goes through the coarse filtration and pre-separation stage. The specially designed filter meshes with large pore sizes play a role. They are like a powerful "sieve" that quickly intercepts large solid impurities in the oil, such as large pieces of metal chips and gravel, preventing them from entering the subsequent fine processing stages and causing blockages, while preliminarily reducing the solid content in the oil and laying a foundation for subsequent in-depth purification.

Fine Filtration Stage

Then, it enters the fine filtration stage. High-precision multi-layer composite filter meshes and special separation media are used. They have a fine pore structure and are like precise "filters". They can accurately capture tiny solid particles and separate those extremely fine solid impurities from the oil through physical adsorption, centrifugal separation, and other methods, significantly improving the purity of the oil and making it meet the strict cleanliness requirements of equipment for oil products.

Circulation Filtration Mechanism

The LYC-G series filter machines adopt a circulation filtration mechanism. They continuously extract the oil for filtration and then send it back or transport it to the equipment. Through multiple cycles, even trace solid impurities that are extremely difficult to remove can be gradually removed under the repeated filtering effect, ensuring that the oil is always in a high-quality pure state and guaranteeing the stable operation of the equipment.

TECHNICAL PARAMETERS

Filtration Accuracy

The filtration accuracy range of the LYC-G series high solid content oil filter machines is between 3 microns and 100 microns, which can meet the needs of different scenarios. For some precision equipment with extremely high requirements for oil purity, such as the lubrication systems of high-end electronic manufacturing equipment and the oil supply guarantee for some key components in the aerospace field, a high-precision filtration configuration of 3 - 10 microns can be selected, which can accurately remove tiny solid particles and ensure that the oil reaches a high-purity standard. For general industrial equipment, such as ordinary machine tools for mechanical processing and the lubrication systems of conventional transport vehicles, a filtration accuracy of 50 - 100 microns can meet the basic purification needs, taking into account both the filtering efficiency and cost control.

Flow Rate Range

The flow rate range of the equipment fully considers the actual production situation. The minimum flow rate can be as low as 15 liters per hour, which is suitable for small equipment or scenarios where the consumption of high solid content oil is low but the accuracy requirement is high, such as small laboratory equipment and the lubrication maintenance of precision instruments. The maximum flow rate can reach 800 liters per hour, mainly targeting situations where a large number of equipment in large industrial workshops need to use high solid content oil intensively and quickly process it, such as the equipment lubrication requirements of large steel mills and heavy machinery manufacturing enterprises, so as to ensure the timely supply of oil and avoid affecting the production progress.

Working Pressure

The normal working pressure interval of this series of filter machines is set between 0.2 MPa and 1.5 MPa. Within this range, the equipment can operate stably to ensure that the oil smoothly passes through the filtering system for purification. The reasonable pressure design not only ensures the smooth progress of the filtering process but also prevents the filtering components from being damaged due to excessive pressure, extending the service life of the equipment. In some special high-pressure scenarios, such as the treatment of high solid content oil in high-pressure hydraulic systems, models that have undergone special strengthening can withstand a maximum working pressure of up to 2.0 MPa to meet the requirements of special equipment.

Motor Power

Different models are equipped with motors of corresponding power. The motor power range is roughly between 0.55 kW and 10 kW. Motors with lower power are suitable for oil filtering work scenarios with small flow rates and light loads. They are energy-saving and have low operating noise. Motors with higher power are used to deal with the oil filtering needs of large flow rates and high loads. They can provide sufficient power to ensure that the oil filter machine can operate efficiently and stably when processing a large amount of oil, ensuring the smooth progress of the entire oil purification process.

Applicable Oil Temperature Range

Considering the complexity of the industrial environment, the LYC-G series filter machines have a relatively wide applicable oil temperature range and can usually work normally under the oil temperature conditions between -10°C and 180°C. Whether it is the cold outdoor winter work or the high-temperature production workshop, they can effectively filter and purify high solid content oil without the performance and filtering effect of the equipment being affected by changes in oil temperature, enhancing the universality and adaptability of the equipment.

Solid Impurity Removal Rate

Under standard working conditions, for solid impurities with particle sizes larger than the selected filtration accuracy, the one-time filtration removal rate can reach more than 90%. After multiple cycles of filtration, the overall removal effect of solid impurities in the oil is significant, which can reduce the solid content in the oil to an extremely low level, effectively ensuring the quality of the oil used by the equipment and providing strong support for the stable operation and extended service life of the equipment.

SELECTION POINTS AND APPLICABLE SCENARIOS

Selection Based on Solid Content

Different high solid content oil products have significant differences in solid impurity content. When selecting a filter machine, this factor should be fully considered. If the solid content of the oil is extremely high, it is necessary to choose models with strong filtering capabilities, large-flow processing, and efficient impurity separation functions to ensure that a large amount of solid impurities can be quickly and effectively removed. For oil with relatively low solid content, more suitable conventional models can be selected according to the specific requirements of the equipment and cost factors.

Selection Based on Flow Rate Requirements

The flow rate requirements of various equipment for high solid content oil in industrial production are different. In scenarios where there are a large number of large equipment and high oil consumption, such as large mining equipment and large port machinery, it is necessary to choose the LYC-G series filter machines with a large flow rate to ensure the timely purification and supply of oil. For small equipment or scenarios with low oil consumption, such as individual equipment in small processing workshops, models with a small flow rate but high precision can be selected to accurately meet their oil purification needs.

Consideration of Working Environment Factors

The complex industrial environment requires that environmental factors be fully considered when selecting equipment. In a high-temperature environment, such as the high-temperature workshops in the metallurgical industry, it is necessary to choose filter machines with good high temperature resistance and heat dissipation performance. In an environment with corrosive gases, such as the chemical production environment, it is necessary to choose filter machines with strong corrosion resistance of the shell and internal components to ensure that they can work stably for a long time in harsh environments and perform the duty of oil purification.

Adaptation to Different Application Scenarios

The LYC-G series high solid content oil filter machines, with their excellent performance, are applicable to many scenarios. In the machinery manufacturing industry, they can purify high solid content oil products such as lubricating oil and hydraulic oil for various machine tools and processing equipment, ensuring the accuracy and service life of the equipment. In the energy industry, they can process high solid content oil products in the processes of oil exploration and refining, ensuring the smooth progress of the energy production process. In the transportation industry, they can be used to filter engine oil and fuel oil for large vehicles and ships, removing solid impurities and improving the safety and reliability of operation.

EXTENSIVE APPLICATIONS AND IMPORTANT VALUES IN VARIOUS INDUSTRIES

Machinery Manufacturing Industry

In the machinery manufacturing field, the high-precision operation of equipment depends on pure oil products. The LYC-G series filter machines can timely purify high solid content lubricating oil, hydraulic oil, etc., remove solid impurities in them, prevent equipment failures such as wear and jamming caused by impurities, reduce the number of maintenance times, improve the processing accuracy and quality of products, ensure the smooth progress of the production process, and improve the economic benefits of enterprises.

Energy Industry

The production links of the energy industry are inseparable from oil treatment. During oil exploration, crude oil contains a large amount of solid impurities. This filter machine can filter it on site to ensure the smooth progress of subsequent transportation and refining. In refineries, filtering high solid content refined oil products can improve the quality of oil products, extend the service life of equipment, and ensure the stable supply of energy to meet market demand.

Transportation Industry

For transportation vehicles, clean oil is the key. The LYC-G series filter machines can filter engine oil and fuel oil during the maintenance of vehicles and ships, remove solid impurities, make key components such as engines run more smoothly, reduce energy consumption, reduce the probability of failures, and ensure the safe and reliable operation of transportation, promoting the healthy development of the transportation industry.

Other Industries

In addition to the above industries, they also have a wide range of applications in industries such as mining and construction. Mining equipment is in a harsh environment for a long time, and oil products are easily contaminated. The filter machines can purify the oil products and reduce the failure rate of the equipment. The quality of oil products for construction machinery in the construction field affects the performance of the equipment. Using the filter machines can ensure that the construction progress is not affected and improve the construction quality.

QUALITY ADVANTAGES AND MARKET PROSPECTS OUTLOOK

The reason why the LYC-G series high solid content oil filter machines can stand out in the market lies in their many quality advantages. They have high filtering efficiency and can quickly and accurately remove solid impurities, ensuring the quality of oil products and the stable operation of equipment. Their operation is simple and convenient, reducing the professional requirements for operators and enhancing the universality of the equipment. Moreover, the equipment has good stability. After strict inspections and actual verification, it can work stably for a long time, reducing the downtime and maintenance costs caused by equipment failures.

With the continuous development of industry and the increasing attention of enterprises to equipment maintenance and upkeep, the demand for high solid content oil purification equipment is continuously growing. The LYC-G series filter machines, with their unique advantages, wide applicability, and reliable quality, undoubtedly have broad development prospects in the future market. They will help various industries achieve high-quality and sustainable development and become the preferred equipment for many enterprises, laying a solid foundation for ensuring the quality of oil products in industrial production and improving overall benefits.