INTRODUCTION
The GLYC series high viscosity oil filter machines are specially developed professional equipment targeting the purification needs of high viscosity oil products. They fully take into account the characteristics of high viscosity oil such as poor fluidity and complex impurity components, aiming to provide enterprises with efficient and reliable purification solutions for high viscosity oil products to ensure that such oil can perform optimally in various industrial equipment.
In terms of appearance and structure, the overall design of this series of filter machines is compact and reasonable. The body is made of high-strength and corrosion-resistant high-quality metal materials, which not only ensures the sturdiness and durability of the equipment but also enables it to adapt to complex and harsh industrial environments and operate stably for a long time without being easily damaged or deformed. The structural layout has been carefully optimized, and the components are closely connected, effectively reducing the overall floor area of the equipment and facilitating its installation in production sites of different scales.
In terms of mobility, the GLYC series filter machines are equipped with flexible and stable moving devices, such as specially designed large-load universal wheels and sturdy handrails. This enables the equipment to move easily between different areas such as workshops, warehouses, and outdoor work sites even when fully loaded with high viscosity oil. Operators can quickly position it at the corresponding oil treatment position according to actual needs, greatly improving the flexibility and convenience of the equipment's use.
The internal filtering system is the core highlight of the GLYC series high viscosity oil filter machines. It integrates a variety of advanced materials and innovative components specifically suitable for filtering high viscosity oil, such as metal fiber filter meshes with special textures and pore structures, ceramic filtering media that are high temperature resistant and have strong adsorption properties, and heating devices that can effectively disperse and soften high viscosity oil. These components work together to form a unique and efficient filtering system that can accurately deal with various impurities in high viscosity oil, whether they are large solid particles, viscous colloidal components, or tiny pollutants dissolved in it, achieving efficient interception, adsorption, and removal, and ensuring that the oil reaches the desired purity level to meet the strict quality requirements of equipment for high viscosity oil.
Moreover, the equipment is equipped with an operation control panel with a relatively high degree of intelligence. The interface is simple and intuitive, allowing operators to easily adjust and monitor key parameters such as filtering temperature, filtering speed, and working pressure in real time. They can also directly view the running status of the equipment, fault prompts, and other information. The operation process is simple and easy to understand, eliminating the need for professional operators to undergo complicated operation training, which further reduces the usage threshold of the equipment and improves its universality and practicability among different user groups.
WORKING PRINCIPLE
The reason why the GLYC series high viscosity oil filter machines can perform excellently in purifying high viscosity oil lies in a scientific, rigorous, and highly targeted core working principle. The in-depth purification of high viscosity oil is achieved through the coordinated cooperation of the following key links.
Heating and Pretreatment Stage
Given the poor fluidity characteristic of high viscosity oil, before entering the formal filtering process, the equipment first initiates the heating and pretreatment stage. The built-in heating device heats the oil evenly to increase its temperature and reduce its viscosity, thereby improving the fluidity of the oil and facilitating smoother subsequent filtering operations. Meanwhile, during the heating process, some volatile impurities dissolved in the oil will volatilize as the temperature rises, preliminarily reducing the impurity content in the oil. Moreover, the large particle impurities that were originally aggregated in the softened oil after heating are more easily dispersed, fully preparing for the subsequent filtering stage.
Coarse Filtration Stage
After the heating and pretreatment, the oil then enters the coarse filtration stage. This stage mainly relies on metal fiber filter meshes with large pore sizes to play a role. It is like a "coarse sieve" that can quickly intercept larger solid impurities in the oil, such as metal debris, sand grains, and other visible blocky pollutants. Through coarse filtration, most of the large particle impurities in the oil can be effectively removed, preventing them from entering the subsequent more refined filtering stages and avoiding blockages or damage to the precision filtering components, thus laying a good foundation for the in-depth purification of the oil.
Fine Filtration Stage
After the coarse filtration is completed, the oil enters the fine filtration stage. In this stage, high-precision ceramic filtering media and other fine filtering materials are used. These materials have extremely fine pore structures and are like precise "micro-filters" that can accurately capture smaller particles, colloidal substances, and dissolved impurities in the oil. By means of physical adsorption, screening, and other methods, these tiny impurities are firmly adsorbed on the surface of the filtering media, significantly improving the purity of the oil after passing through this stage and meeting the usage requirements of equipment for high-quality high viscosity oil.
Circulation Filtration Mechanism
Especially important is that the GLYC series filter machines adopt a circulation filtration mechanism. They continuously extract the oil, filter it, and then send it back to the oil storage container or directly transport it to the equipment. Through multiple cycles, the oil repeatedly passes through the entire filtering system, ensuring that even trace impurities that are extremely difficult to remove can be gradually removed under the repeated filtering effect, thus realizing the in-depth purification of the oil, reaching an ideal clean state, and continuously providing pure and high-quality high viscosity oil for the equipment to ensure the stable and efficient operation of the equipment.
TECHNICAL PARAMETERS
Filtration Accuracy
The GLYC series high viscosity oil filter machines have multiple selectable filtration accuracy specifications to meet the different purity requirements of high viscosity oil in various industrial scenarios. The filtration accuracy range is usually between 1 micron and 50 microns. For some precision equipment with extremely high requirements for the cleanliness of high viscosity oil, such as the lubrication systems of high-end chemical reactors and the application scenarios of special high viscosity lubricating greases in the aerospace field, a high-precision filtration configuration of 1 - 5 microns can be selected, which can accurately remove extremely tiny metal particles, colloids, and other fine impurities in the oil, ensuring that the oil reaches an almost stringent purity standard and providing a solid guarantee for the stable operation of precision equipment. For high viscosity oil used in general industrial equipment, such as the lubrication systems of ordinary construction machinery and mining equipment, a filtration accuracy of 20 - 50 microns is sufficient to meet the basic oil purification needs, ensuring the normal operation of the equipment while taking into account the filtering efficiency and cost control.
Flow Rate Range
The flow rate range of the equipment is an important technical consideration factor. The flow rate design of this series of filter machines fully considers the actual usage of high viscosity oil in different industrial production links. The minimum flow rate can be as low as 10 liters per hour, which is suitable for fine processing scenarios or small equipment maintenance scenarios where the consumption of high viscosity oil is low but the filtration accuracy requirement is high. The maximum flow rate can reach 600 liters per hour, mainly targeting situations where a large number of equipment in large industrial production workshops use high viscosity oil intensively and need to quickly complete the oil purification, such as the reaction equipment groups in large chemical enterprises and the high viscosity oil loading and unloading equipment at large ports. Such a flow rate configuration can ensure that a large amount of high viscosity oil can be filtered in a short time to meet the continuous oil demand of the equipment and avoid affecting the production progress due to the untimely supply of oil.
Working Pressure
The GLYC series high viscosity oil filter machines can adapt to a certain range of working pressures. The normal working pressure interval is generally set between 0.2 MPa and 1.2 MPa. Within this pressure range, the equipment can operate stably to ensure that the oil smoothly passes through the filtering system for purification. Meanwhile, the reasonable pressure design also ensures that the filtering components will not be damaged due to excessive pressure during long-term operation, extending the service life of the equipment. Moreover, for some special high-pressure oil usage scenarios, such as the high viscosity medium transmission systems in certain high-pressure chemical processes, some models of filter machines, after special strengthening treatment, can withstand a maximum working pressure of up to 1.8 MPa to meet the pressure requirements for the purification of high viscosity oil by special equipment.
Heating Power
Considering that high viscosity oil needs to be heated to improve its fluidity, different models of the GLYC series filter machines are equipped with corresponding heating powers. The heating power range is roughly between 1 kW and 15 kW. A smaller heating power is suitable for situations where the processing volume is small and the initial viscosity of the oil is relatively low, enabling energy-saving operation while ensuring that the oil is fully heated. A larger heating power is used to deal with work scenarios where the processing volume is large and the oil viscosity is extremely high, ensuring that the high viscosity oil can be heated quickly and evenly to the appropriate filtering temperature and guaranteeing the efficient progress of the entire oil purification process.
Applicable Oil Temperature Range
Given that high viscosity oil may be in various temperature conditions in different industrial environments, the GLYC series high viscosity oil filter machines have a relatively wide applicable oil temperature range and can usually work normally under the oil temperature conditions between -10°C and 200°C. This enables them to effectively filter and purify high viscosity oil whether in the cold outdoor working environment in winter or in the high-temperature industrial production workshop, without the performance and filtering effect of the equipment being affected by changes in oil temperature, further enhancing the universality and adaptability of the equipment.
Filtration Efficiency
This series of filter machines has excellent filtration efficiency. Under standard working conditions, for impurities with particle sizes larger than the selected filtration accuracy, the one-time filtration removal rate can reach more than 85%. After multiple cycles of filtration, the improvement effect on the overall purity of the oil is significant, which can reduce the impurity content in the oil to an extremely low level, effectively ensuring the quality of the high viscosity oil used by the equipment and providing strong support for the stable operation and extended service life of the equipment.
SELECTION POINTS AND APPLICABLE SCENARIOS
Selection Based on Oil Viscosity
Different high viscosity oil products have significant differences in viscosity values, which directly affect the difficulty of filtering and the required filtering conditions. Therefore, when selecting the GLYC series high viscosity oil filter machines, it is necessary to fully consider the viscosity of the oil. For extremely high viscosity oil, such as some super-thick lubricating greases and heavy oils with high wax content, it is necessary to choose models of filter machines with stronger heating capabilities, larger flow-through capacities of filtering components, and appropriate filtration accuracy to ensure that the resistance caused by high viscosity can be effectively overcome and smooth filtering can be achieved. For high viscosity oil with relatively lower viscosity, filter machine models with relatively conventional configurations can be selected according to specific equipment requirements and production scenarios, taking into account cost factors while meeting the filtering needs.
Selection Based on Flow Rate Requirements
The flow rate requirements of different equipment or links in industrial production for high viscosity oil vary. This is one of the key considerations in the selection process. In some large chemical production plants, large mining equipment, and other scenarios with high oil consumption, it is necessary to choose the GLYC series high viscosity oil filter machines with a larger flow rate to ensure that a large amount of high viscosity oil can be filtered and purified in a short time to meet the continuous oil demand of the equipment and avoid affecting the production progress due to slow oil filtering speed. On the contrary, for some small equipment using high viscosity oil, such as small experimental equipment and the lubrication systems of some precision instruments, where the oil consumption is low, models of filter machines with a smaller flow rate but higher filtration accuracy can be selected to accurately meet their oil purification needs.
Consideration of Working Environment Factors
The working environments of industrial production are complex and diverse. Some are in harsh environments with high temperature and high humidity, while others may have a lot of dust, corrosive gases, and other situations. Therefore, when selecting the GLYC series high viscosity oil filter machines, it is necessary to fully consider the working environment factors. If working in a high-temperature environment, such as a high-temperature chemical reaction workshop, it is necessary to choose filter machines with good heat dissipation performance and high temperature resistance to prevent the normal operation and filtering effect of the equipment from being affected by high temperature. In a chemical production environment with corrosive gases, it is necessary to choose filter machines with strong corrosion resistance of the shell and internal components to ensure that they can stably perform the oil purification duty in the harsh environment for a long time.
Adaptation to Different Application Scenarios
The GLYC series high viscosity oil filter machines, with their excellent performance and flexible characteristics, are applicable to many different application scenarios. In the chemical industry, whether it is the purification of high viscosity media in the lubrication systems and pipeline transmission systems of various reactors or the filtering of high viscosity raw materials in the production process of chemical products, they can play an important role in ensuring the smooth progress of production and improving product quality. In the energy industry, such as the preliminary treatment of high viscosity crude oil in oil exploration and the subsequent processing of high viscosity refined oil products in refineries, they are also helpful assistants, contributing to maintaining the normal operation of equipment and ensuring the stability of energy production and supply. In the transportation industry, for the filtering of engine oil, fuel oil, and other high viscosity oil products for some special vehicles and ships, they can effectively remove impurities, extend the service life of the equipment, and improve the safety and reliability of operation.
EXTENSIVE APPLICATIONS AND IMPORTANT VALUES IN VARIOUS INDUSTRIES
Chemical Industry
In the chemical industry, which has extremely high requirements for production processes and product quality, the GLYC series high viscosity oil filter machines play an indispensable role. Taking chemical reactors as an example, their complex mechanical structures and high-precision operation requirements rely on pure high viscosity lubricating grease to ensure good lubrication and sealing effects. The GLYC series filter machines can timely purify these high viscosity oil products, remove impurities in them, prevent equipment failures caused by oil pollution, reduce the number of equipment maintenance times, improve the operational stability of the reactors and the consistency of product production, thus ensuring the smooth progress of the entire chemical production process and improving the economic benefits of enterprises.
Energy Industry
The stable development of the energy industry is inseparable from the cleanliness and stable supply of high viscosity oil products. During the oil exploration process, the removal of impurities from high viscosity crude oil is the key to ensuring the smooth progress of subsequent transportation and processing. The GLYC series high viscosity oil filter machines can quickly filter crude oil on site, remove sand, paraffin, and other impurities in it, ensure the quality of crude oil, avoid problems such as pipeline blockages and equipment wear caused by impurities, and ensure the continuity of the production process. In refineries, the processing of various high viscosity refined oil products also requires strict oil purification. Regular use of the GLYC series filter machines to filter oil can improve the quality of oil products, extend the service life of equipment, and ensure the stable supply of energy products to meet the market's demand for high-quality energy products.
Transportation Industry
In the transportation industry, some special vehicles, ships, and other large transport vehicles need to use high viscosity oil due to their special structures and operation requirements. For these equipment, clean oil is the key factor to ensure their power output, reduce energy consumption, and extend their service life. The GLYC series high viscosity oil filter machines can conveniently filter high viscosity oil products such as engine oil and fuel oil at vehicle and ship maintenance sites, remove impurities, colloids, and other harmful substances in them, make key components such as engines run more smoothly, reduce the probability of failures, improve fuel economy, and ensure the safe and reliable operation of transport vehicles, providing strong support for the smooth development of transportation.
Other Industries
In addition to the above main industries, the GLYC series high viscosity oil filter machines also have a wide range of applications in industries such as construction and mining. In construction, the high viscosity lubrication systems of some large construction machinery need to purify oil products regularly to ensure the good performance of the equipment. Using the GLYC series filter machines can effectively reduce the failure rate of the equipment, improve the utilization rate of the equipment, and ensure that the construction progress is not affected. In the mining field, various heavy mechanical equipment are in a harsh working environment for a long time, and high viscosity oil is easily contaminated. Regular use of filter machines for purification can improve the operational stability of the equipment, reduce maintenance costs, and ensure the smooth progress of production.
QUALITY ADVANTAGES AND MARKET PROSPECTS OUTLOOK
The reason why the GLYC series high viscosity oil filter machines can stand out in the highly competitive market lies in their many significant quality advantages. They have high filtering efficiency and can quickly and accurately remove various impurities in high viscosity oil, providing clean oil for equipment and effectively ensuring the stable operation of the equipment. Meanwhile, their operation is simple and convenient, reducing the professional requirements for operators, improving the efficiency and universality of the equipment. Moreover, the equipment has good stability. After strict quality inspections and actual working condition verifications, it can work stably for a long time, reducing the downtime and maintenance costs caused by equipment failures.
With the continuous development of industry and the increasing attention of enterprises to equipment maintenance and upkeep, the demand for high viscosity oil purification equipment is continuously growing. The GLYC series high viscosity oil filter machines, with their unique ability to handle high viscosity oil, wide applicability, and reliable quality, undoubtedly have broad development prospects in the future market. Whether it is the transformation and upgrading of traditional industries or the vigorous rise of emerging industries, they will continue to rely on their own advantages to provide convenient and efficient high viscosity oil purification solutions for various industries, helping industrial production move towards higher quality and more sustainable development.
CONCLUSION
The GLYC series high viscosity oil filter machines, with their excellent product characteristics, scientific working principles, extensive application scenarios, and significant quality advantages, have become the preferred equipment for many enterprises in the field of high viscosity oil purification. For industries of all kinds, choosing the GLYC series high viscosity oil filter machines means choosing a solid guarantee for the quality of high viscosity oil products, the stable progress of production, and the improvement of overall benefits.
