I. Product Overview
The coalescence dehydration oil filter machine is a specialized device designed for efficient oil purification. It has a compact and sturdy structure, typically composed of a housing made of corrosion-resistant materials. Inside, it features a coalescence system and a separation system. The coalescence system is equipped with unique coalescing elements that can aggregate tiny water droplets in the oil into larger ones. Then, the separation system separates these larger water droplets from the oil, effectively reducing the water content in the oil and improving its quality. It is widely used in various industries where oil quality is crucial.
II. Technical Parameters
(I) Flow Rate
The flow rate of the coalescence dehydration oil filter machine ranges from several liters per minute to dozens of liters per minute, depending on different models. This allows users to choose an appropriate one according to their actual oil processing volume requirements.
(II) Dehydration Efficiency
It offers high dehydration efficiency, capable of reducing the water content in oil to a very low level, usually below 0.1% in many cases, ensuring the oil meets strict quality standards for different applications.
(III) Filtration Precision
Apart from dehydrating, it also has good filtration precision for removing solid particles, with the ability to filter out impurities as small as a few micrometers to enhance the overall purity of the oil.
(IV) Working Pressure
The machine can typically operate under a working pressure within the range of 0.1MPa to 0.6MPa, ensuring stable performance during the oil treatment process.
(V) Applicable Oil Types
It is suitable for a wide variety of oils, including lubricating oil, hydraulic oil, transformer oil, etc., regardless of differences in viscosity and other properties.
III. Working Principle
When the coalescence dehydration oil filter machine is in operation, the oil containing water enters the machine through the inlet. First, it flows through the coalescence system. In this system, the coalescing elements have a special structure and material that make the tiny water droplets dispersed in the oil collide and combine with each other to form larger droplets. Then, the oil with the now larger water droplets continues to flow into the separation system. Due to the difference in density between water and oil, the larger water droplets are separated from the oil in the separation system and are discharged through a dedicated outlet. Meanwhile, the dehydrated oil flows out from another outlet, completing one cycle of the dehydration and filtration process. Continuous operation can further improve the dehydration and purification effect of the oil.
IV. Main Performance and Features
(I) Efficient Dehydration and Filtration
It combines the functions of coalescence and separation to effectively remove water and solid impurities from the oil simultaneously, significantly improving the quality of the oil and making it suitable for use in high-precision equipment.
(II) Stable Operation
With a well-designed structure and high-quality components, the machine can operate stably for a long time. The reliable systems can withstand the working pressure and the characteristics of oil-water mixtures, reducing the occurrence of breakdowns.
(III) Customizable Options
It offers different models with adjustable parameters such as flow rate and filtration precision to meet the specific needs of various industries and applications, whether for small-scale workshops or large industrial production lines.
(IV) Easy to Operate and Maintain
The operation interface is simple and intuitive. Operators can easily start or stop the machine, adjust relevant parameters through simple operations, without the need for complicated professional training. And the maintenance mainly focuses on regular inspection and replacement of coalescing elements and checking the general condition of the machine, which is relatively straightforward.
(V) Energy-Efficient
The design of the machine takes energy efficiency into account. Through optimized internal design and operation control, it can complete the oil purification process while consuming relatively low energy, helping to reduce operating costs in the long run.
V. Application Fields and Industries of the Product
(I) Petrochemical Industry
In the petrochemical industry, during the production and processing of crude oil and various refined oil products, the coalescence dehydration oil filter machine can effectively remove water from the oil, improving product quality and meeting the strict requirements of downstream processes.
(II) Power Industry
For power generation equipment like transformers and generators that use oil for insulation and lubrication, this machine can ensure the oil is free of excessive water, maintaining good insulation and heat dissipation properties and safeguarding the stable operation of the power system.
(III) Machinery Manufacturing
In machinery manufacturing, lubricating oils and hydraulic oils often need to be dehydrated to ensure the smooth operation of equipment and reduce corrosion and wear caused by water. The coalescence dehydration oil filter machine plays a vital role in this regard.
(IV) Transportation Industry
In the transportation industry, such as in the maintenance of automobiles, ships, and aircraft, the machine can be used to dehydrate various oils used in engines and other components, improving their performance and extending their service lives.
VI. Summary
The coalescence dehydration oil filter machine, with its unique design, reasonable technical parameters, efficient working principle, outstanding performance features, and wide application fields, plays a significant role in oil purification. It meets the diverse needs of different industries for improving oil quality and ensuring the proper functioning of equipment. As the demand for high-quality oil continues to grow in various industries, this machine will surely be more widely used in more relevant fields and contribute to enhancing overall production efficiency and product quality.
