MP - FILTER Jade Filter Cartridge, originating from the professional quality of Italy, is manufactured in strict accordance with high standards, providing you with an excellent filtration solution and being a reliable guardian of your equipment systems.
I. Product Introduction
Mp-filtri filter element adopts high-quality glass fiber material.It’s widely used in hydraulic system and lubrication system to filter out solid particles and rubber impurities in the medium,reduces the surface friction of hydraulic components,improves the reliability of the system,ensures the reliable and efficient operation of hydraulic system and lubrication system.
II. Working Process
Fluid Introduction: Working fluids such as hydraulic oil and lubricating oil containing impurities flow into the filtration device equipped with the Jade Filter Cartridge through pipelines or equipment interfaces.
Layered Interception Filtration:
Surface Coarse Filtration: The outer layer of the filter cartridge takes effect first. Its relatively large pore structure can intercept large - sized pollutants such as metal debris, large - particle dust, and fiber impurities, initially purifying the fluid and reducing the workload of subsequent filtration levels.
Middle - Layer Fine Filtration: The middle layer composed of high - quality glass fiber filter media is the core filtration area of the filter cartridge. It can accurately capture fine particles of 1 - 25μm. Whether it is solid particles suspended in the fluid or fine metal powder generated by equipment wear, they are difficult to escape its filtration, effectively reducing the pollution degree of the fluid.
Deep - Layer Adsorption and Purification: The inner layer of the filter cartridge is treated with a special process and has an excellent adsorption capacity for colloids, sludge, and some chemical pollutants, further improving the purity of the fluid and ensuring that the outflowing fluid meets the strict cleanliness requirements of the equipment.
Output of Clean Fluid: The clean fluid that has passed through the three - layer fine filtration flows out from the outlet of the filter cartridge and re - enters the circulating system of the equipment, ensuring the stable and efficient operation of the equipment.
Filter Cartridge Condition Monitoring and Maintenance: By installing a differential pressure sensor on the filtration device, the pressure difference across the filter cartridge is monitored in real - time. When the pressure difference reaches the preset threshold (usually 0.3 - 0.4MPa), it means that the filter cartridge has accumulated a large amount of impurities and the filtration resistance has increased, and it needs to be cleaned or replaced in a timely manner. At the same time, according to the equipment's usage frequency and working conditions, it is recommended to inspect the filter cartridge every 3 - 6 months and replace it every 6 - 12 months to maintain stable filtration performance.
III. Product Features
Key Advantages | Description |
High - Precision Filtration | Using high - quality glass fiber filter media, the filtration accuracy can reach 1 - 25μm, and the filtration ratio X≥100. It can efficiently filter out various fine particles and impurities in working fluids such as hydraulic systems and lubrication systems, ensuring the high cleanliness of the fluid and providing reliable protection for equipment. |
High Dirt - Holding Capacity | The unique multi - layer structure design of the filter cartridge and the characteristics of the filter media give it a large dirt - holding space, which can accommodate more impurities, extend the service life of the filter cartridge, reduce the replacement frequency, and lower the equipment maintenance cost. |
High - Strength and Durable | The structural strength can reach 1.0Mpa, 2.0Mpa, 16.0Mpa, and 21.0Mpa respectively. It can withstand high working pressures and maintain stable filtration performance in complex working conditions, is not easy to damage, and ensures the continuous operation of the equipment. |
Wide Applicability | Suitable for the pressure oil filtration of hydraulic and lubrication systems, it can effectively filter a variety of working fluids, such as hydraulic oil, lubricating oil, and some chemical fluids, meeting the diverse filtration needs of different industries and equipment. |
Corrosion Resistance | The materials of the filter cartridge are specially treated and have good acid - alkali resistance and corrosion resistance. They can work normally in working environments containing corrosive media, expanding its application range. |
IV. Technical Parameters
V. Application Fields
Industrial Manufacturing:
Machine Tool Equipment: 85% of the machine tool transmission systems adopt hydraulic transmission and control. The Jade Filter Cartridge can effectively filter impurities in hydraulic oil, protect precision hydraulic components, ensure the smooth operation of machine tools, and improve processing accuracy, such as grinding machines, milling machines, planers, broaching machines, etc.
Automated Production Lines: Filter the lubricating oil of production line equipment, reduce the wear of equipment parts, extend the service life of equipment, reduce equipment failure downtime, and improve production efficiency.
Energy and Power:
Power Generation Equipment: In the lubrication systems of steam turbines and gas turbines, filter pollutants in lubricating oil, ensure the stable operation of units, reduce the risk of equipment damage caused by oil quality problems, and ensure the continuity and stability of the power generation process.
Wind Power Generation: Used for the filtration of lubricating oil in the gearbox and hydraulic system oil of wind turbines, adapt to the complex and changeable outdoor environment, and improve the reliability and operation efficiency of wind turbines.
Construction Machinery:
Excavation and Loading Machinery: The hydraulic systems of construction machinery such as excavators, loaders, and cranes work under high intensity. The Jade Filter Cartridge can effectively filter impurities in hydraulic oil, enhance the reliability of the hydraulic system, enable equipment to meet the requirements of high - intensity and high - load operations, reduce equipment maintenance frequency, and lower maintenance costs.
Concrete Machinery: In equipment such as concrete pump trucks, ensure the cleanliness of the hydraulic oil in the pumping system, prevent impurities from wearing the pump body, and ensure the smoothness and stability of concrete transportation.
Transportation:
Marine Power: Filter the fuel and lubricating oil of marine engines, reduce the wear of engine parts, improve the safety and economy of ship operation, and adapt to the harsh working environment at sea.
Special Vehicles: Hydraulic off - road vehicles, hydraulic dump trucks, hydraulic aerial work vehicles, and fire trucks, etc. By filtering hydraulic oil and lubricating oil, ensure the normal operation of vehicles, and improve the reliability and durability of vehicles.
Petrochemical Industry:
Chemical Production: During the storage, transportation, and chemical reaction processes of chemical raw materials, filter various fluids, prevent impurities from clogging and corroding pipelines and equipment, ensure the smooth progress of the chemical production process, and improve the efficiency of chemical reactions and product quality.
Oil Product Processing: Used for filtration in the processes of oil refining, oil product storage, and transportation, ensure the quality of oil products, and meet the usage requirements of oil products in different industrial fields.
Food and Beverage Industry:
Production Equipment: Filter the lubricating oil of food and beverage production line equipment. The filter cartridge materials meet food - grade safety standards to ensure that no pollution is caused to products during food production and guarantee food safety.
Raw Material Processing: Filter impurities in production water, syrup, and other raw materials, and improve the quality and taste of products.
Medical and Pharmaceutical Industry:
Pharmaceutical Equipment: Used to filter various fluids in the pharmaceutical process, such as liquid medicine and injection water, ensure the cleanliness of the drug production environment, and meet the strict requirements of Good Manufacturing Practice (GMP) for drug production.
Medical Devices: Filter the lubrication system and hydraulic system of medical devices, ensure the accurate operation and reliability of the devices, and provide guarantee for medical diagnosis and treatment.
VI. FAQ
How long is the service life of the MP - FILTER Jade Filter Cartridge? The service life of the filter cartridge is affected by many factors, such as the pollution degree of the working fluid, working temperature, pressure, and the equipment's usage frequency. Under normal working conditions, it is generally recommended to replace the filter cartridge every 6 - 12 months. However, if the working environment is harsh and the fluid is seriously polluted, the replacement cycle may need to be shortened. The replacement can be determined by monitoring the pressure difference across the filter cartridge. When the pressure difference reaches the preset threshold (usually 0.3 - 0.4MPa), the filter cartridge should be replaced in a timely manner.
Can this filter cartridge adapt to high - temperature and high - pressure working environments? The MP - FILTER Jade Filter Cartridge has excellent high - temperature and high - pressure resistance performance. Its structural strength can reach 1.0Mpa, 2.0Mpa, 16.0Mpa, and 21.0Mpa, and it can withstand high working pressures. At the same time, within a certain temperature range (such as - 10℃ to 100℃), the materials and filtration performance of the filter cartridge are not affected and can work stably to meet the filtration requirements of complex working conditions such as high - temperature and high - pressure.
What are the differences in the applications of Jade Filter Cartridges with different filtration accuracies? The Jade Filter Cartridge provides a variety of filtration accuracy options, ranging from 1μm to 25μm. High - precision filter cartridges of 1 - 3μm are suitable for equipment with extremely high requirements for fluid cleanliness, such as the hydraulic systems of precision machine tools and the fluid filtration of medical
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VIII. Related Products
1.Replacement imported filter element
2.Hydraulic oil filter machine
