This HYDAC filter cartridge replacement product is designed and manufactured in strict accordance with the original HYDAC standards. While ensuring filtration performance, it provides reliable filtration protection for equipment in various industries at a more competitive price, effectively reducing operating costs.
The replacement Hydac filter element is an indispensable part of the pipeline for conveying medium.It’s usually installed at the inlet end of the hydraulic system,to filter out metal particles and impurity substance in the fluid medium,then ensure the normal operation of the system.Impurities are blocked when the fluid enters the filter,while pure filtrate flow out from the filter outlet.When cleaning is needed,just take the filter element out of the filter,treat it with industrial liquid and put it in. The performance parameters of the replacement Hydac filter element reach the level of similar filter elements abroad,and can completely replace Hydrac filter element.
Fluid Introduction: Fluids to be filtered, such as hydraulic oil, lubricating oil, fuel oil, or other working fluids, flow into the filtration chamber where the filter cartridge is located through the equipment interface.
Multi - layer Progressive Filtration:
Coarse Filtration Layer: The outer layer of the filter cartridge uses large - pore filter materials to initially intercept large - sized particulate impurities, such as metal debris and sand, reducing the burden on subsequent filtration.
Fine Filtration Layer: The middle - layer high - precision filter materials, such as glass fiber filter paper or high - precision metal mesh, capture fine particles, colloids, and suspended solids. The filtration accuracy can reach 1 - 100μm, effectively controlling the fluid contamination level.
Deep Purification Layer: The specially designed filter materials in the inner layer further remove nano - level contaminants and some moisture, ensuring that the output fluid reaches the high purity required for equipment operation.
Output of Clean Fluid: The clean fluid after three - layer filtration flows out from the central tube or the other side of the filter cartridge and enters the next part of the equipment, ensuring the clean operation of internal components of the equipment and reducing wear and failure risks.
Status Monitoring and Maintenance: The differential pressure sensor equipped on the equipment real - time monitors the pressure difference before and after the filter cartridge. When the pressure difference reaches the set threshold (e.g., 0.15 - 0.3MPa, depending on specific working conditions), it indicates that the filter cartridge is clogged and needs maintenance. At this time, cleaning (applicable to some washable filter cartridges) or direct replacement of the filter cartridge can be selected according to the situation to maintain the stable operation of the equipment.
| Key Advantages | Description |
|---|
| Precisely Aligned with Original Performance | Strictly adheres to the technical standards of HYDAC filter cartridges, such as filtration accuracy, flow characteristics, and pressure resistance. The filtration efficiency is ≥98%, which can be equivalently replaced with original HYDAC filter cartridges and is perfectly compatible with various HYDAC equipment. |
| Significant Cost Advantage | The price is 20% - 40% lower than that of original HYDAC filter cartridges, and the service life is comparable or even longer under some working conditions. It significantly reduces equipment maintenance costs and improves the economic benefits of enterprises. |
| Long - life and Durable Design | High - strength and anti - pollution filter materials are selected and combined with an optimized structural design. The service life under normal working conditions exceeds 2,500 hours, reducing the downtime and labor costs caused by frequent filter cartridge replacements. |
| Wide Environmental Adaptability | Withstands a temperature range of -30℃ - 110℃ and can operate stably in harsh industrial environments such as high pressure (with a maximum pressure bearing capacity of 35MPa), high humidity, and strong corrosion, ensuring reliable filtration of equipment under complex working conditions. |
| Convenient Installation Compatibility | The interface size and connection method are exactly the same as those of original HYDAC filter cartridges. There is no need to modify the equipment. It supports quick installation and plug - and - play, reducing installation difficulty and time costs. |
| Industry | Application Scenarios | Core Value |
|---|
| Industrial Manufacturing | Hydraulic systems of machine tools, lubrication filtration of automated production lines | Protects precision mechanical components, reduces wear, extends equipment service life, and improves production efficiency and product accuracy. |
| Power and Energy | Lubricating oil filtration for steam turbines, lubrication systems for wind turbine gearboxes | Ensures the stable operation of the power transmission system, prevents equipment failures caused by impurities, and guarantees continuous power supply. |
| Transportation | Hydraulic oil filtration for construction machinery (such as excavators and loaders), lubrication of ship power systems | Improves the reliability of construction machinery to meet the needs of high - intensity operations; ensures the safe navigation of ships and reduces maintenance and docking time. |
| Petrochemical | Crude oil extraction, transportation, and chemical raw material filtration | Removes impurities and pollutants, ensures smooth process flow, avoids equipment blockages and corrosion, and reduces production costs. |
| Food and Medicine | Lubricating oil filtration for food processing equipment, process water filtration for pharmaceutical equipment | Complies with strict hygiene standards, ensures that the food and medicine production processes are not contaminated, and guarantees product quality and safety. |
What is the compatibility of this replacement filter cartridge with HYDAC original equipment?
The product is manufactured in full accordance with the interface size, connection method, and installation standards of HYDAC original filter cartridges. It is 100% compatible with HYDAC original equipment and can be installed without any modification to the equipment, ready for use immediately.
What is the approximate service life of the replacement filter cartridge?
Under normal working conditions, its service life is comparable to that of HYDAC original filter cartridges, about 2,500 hours. However, the actual service life will be affected by factors such as fluid contamination level, working temperature, and pressure. Users can use the differential pressure monitoring system of the equipment to replace the filter cartridge in a timely manner when the pressure difference reaches the set threshold.
Can the filtration effect meet the strict requirements of industrial production?
Certified by professional third - party testing institutions, this replacement filter cartridge is consistent with HYDAC original filter cartridges in key indicators such as filtration accuracy and interception efficiency. It can effectively filter various impurities, meet the strict requirements of industrial production for fluid purity, and ensure the stable and efficient operation of equipment.
The HYDAC filter cartridge replacement product has become an ideal choice for equipment maintenance and upgrading in various industries, thanks to its excellent performance, significant cost advantages, and wide applicability. Whether it is an industrial manufacturing enterprise pursuing high - efficiency production or fields with extremely high requirements for equipment reliability, such as power and transportation, the dual goals of stable filtration and cost optimization can be achieved through this product. In the future, we will continue to invest in research and development to further improve product performance and provide better and more reliable filtration solutions for more industries.
If you are interested in this product or have any questions, please feel free to contact us at any time.
1.Replacement imported filter element
2.Hydraulic oil filter machine
