INTRODUCTION

The TY series vacuum oil filter machines special for turbine oil have a compact and reasonable overall structure. The outer shell is made of high-quality corrosion-resistant metal materials, which are sturdy and durable and can adapt to complex industrial environments. The equipment is equipped with convenient moving devices, facilitating flexible transfer among different work sites.

The core vacuum filtering system is the key. It integrates an efficient vacuum pump, precise filtering elements, and scientific heating and cooling devices. The vacuum pump can create a stable and suitable vacuum environment, which helps water, gas, and impurities to be separated from the turbine oil more easily. The precise filtering elements can accurately intercept tiny particulate impurities, ensuring the purity of the oil. The heating and cooling devices can adjust the oil temperature as required to optimize the filtering effect. The operation interface is simple and intuitive, allowing operators to easily control various parameters. The operation is simple, and the equipment has strong universality and is specially designed for the purification treatment of turbine oil.

ANALYSIS OF THE CORE WORKING PRINCIPLE

Heating and Pretreatment Stage

After the turbine oil enters the oil filter machine, it first enters the heating and pretreatment stage. The heating device will increase the oil temperature to an appropriate range according to the initial state and characteristics of the turbine oil, reducing its viscosity and enhancing its fluidity. This enables part of the water and gas originally dissolved in the oil to volatilize in advance, and also facilitates better removal of impurities in the subsequent filtering process, laying the foundation for in-depth purification.

Vacuum Separation Stage

The turbine oil that has undergone heating and pretreatment then enters the vacuum separation stage. At this time, the vacuum environment created by the vacuum pump plays a crucial role. Under the low-pressure environment, the water in the turbine oil vaporizes rapidly. Gaseous water and other gases are separated from the oil and extracted by the vacuum pump, and some light impurities are also taken away, greatly improving the purity of the turbine oil.

Fine Filtration Stage

The turbine oil coming out of the vacuum separation stage then enters the fine filtration stage. The precise filtering elements here, with their fine pore structures, are like precise "sieves" that can accurately intercept the remaining tiny solid particulate impurities, further improving the cleanliness of the turbine oil and enabling it to meet the high-quality standards required for the operation of the equipment.

Cooling and Circulation Stage

The turbine oil that has completed fine filtration enters the cooling stage. The cooling device adjusts the oil temperature to an appropriate state to avoid adverse effects on the equipment caused by high temperature. Meanwhile, the oil filter machine adopts a circulation filtration mechanism. It continuously extracts the turbine oil for the above series of treatments and then sends it back to the equipment or storage container. Through multiple cycles, it ensures that the turbine oil always maintains an ideal pure state and guarantees the stable operation of the equipment.

TECHNICAL PARAMETERS

Filtration Accuracy

The filtration accuracy range of the TY series vacuum oil filter machines special for turbine oil is between 0.1 micron and 10 microns, which can meet the strict requirements for the purity of turbine oil under different working conditions. For critical equipment with extremely high requirements for the cleanliness of turbine oil, such as large power generation equipment and high-end industrial turbine units, an ultra-fine filtration configuration of 0.1 - 1 micron can be selected, which can accurately remove extremely tiny metal particles, dust and other impurities in the turbine oil, ensuring the safe and stable operation of the equipment. For general turbine equipment, a filtration accuracy of 5 - 10 microns is sufficient to meet the basic oil purification needs, ensuring the normal operation of the equipment while taking into account the filtering efficiency and cost control.

Flow Rate Range

The flow rate range of the equipment fully considers the usage of turbine oil in actual industrial production. The minimum flow rate can be as low as 15 liters per hour, which is suitable for small turbine equipment maintenance scenarios where the consumption of turbine oil is low but the requirement for filtration accuracy is high, such as backup units in small power stations and small turbine equipment used in laboratories. The maximum flow rate can reach 800 liters per hour, mainly targeting situations where a large number of large turbine equipment in large industrial enterprises need to use oil intensively and quickly complete oil purification, such as turbine units in large thermal power plants and refineries, so as to ensure that the turbine oil can be supplied in a timely manner and meet the quality standards, avoiding affecting the production progress.

Vacuum Degree

The vacuum degree that this series of oil filter machines can maintain during normal operation is between -0.08 MPa and -0.098 MPa. Such a high vacuum environment has a significant purification effect on turbine oil. It can accelerate the vaporization of water, the escape of gas, and the separation of impurities, enabling the water, gas and impurities in the turbine oil to be efficiently removed in a short time and ensuring that the oil reaches an ideal state for use. Some special models, after optimization, can further improve the vacuum degree, with the maximum reaching -0.099 MPa, which is suitable for special application scenarios with more stringent requirements for the purification of turbine oil.

Heating Power

Considering the characteristics of different turbine oils and the heating requirements in various application scenarios, the TY series oil filter machines are equipped with heating devices of different powers. The heating power range is roughly between 1.5 kW and 12 kW. A smaller heating power is suitable for dealing with turbine oil with lower viscosity and higher initial temperature or for use in scenarios where the heating speed requirement is not high. It can ensure that the oil is fully heated while achieving energy-saving operation. A larger heating power is used to deal with high-viscosity and low-temperature turbine oil, ensuring that the oil temperature can be increased quickly and evenly to an appropriate filtering temperature, guaranteeing the efficient progress of the entire oil purification process.

Cooling Power

In order to effectively adjust the oil temperature of the turbine oil after filtration, the equipment is equipped with corresponding cooling devices. The cooling power range is between 1 kW and 8 kW. The size of the cooling power is matched according to actual needs. A smaller cooling power can meet the cooling requirements of turbine oil under normal circumstances, while in some scenarios where the oil temperature control is relatively strict and rapid cooling is required, such as large turbine equipment working continuously in a high-temperature environment, a configuration with a larger cooling power needs to be selected to ensure that the turbine oil can quickly return to the appropriate operating temperature range.

Motor Power

Different models of the TY series vacuum oil filter machines special for turbine oil are equipped with motors of corresponding power. The motor power range is roughly between 0.75 kW and 6 kW. Motors with lower power are suitable for oil filtering work scenarios with small flow rates and light loads. They have the advantages of energy saving and low operating noise and can provide stable power for the purification of turbine oil for small turbine equipment. Motors with higher power are used to deal with the oil filtering needs of large flow rates and high loads. They can provide sufficient power to ensure that the oil filter machine can operate efficiently and stably when processing a large amount of turbine oil, ensuring the smooth progress of the entire oil purification process.

APPLICABLE OIL TEMPERATURE RANGE

Considering the temperature differences of turbine oil in different industrial environments, the TY series vacuum oil filter machines special for turbine oil have a relatively wide applicable oil temperature range and can usually work normally under the oil temperature conditions between -10°C and 150°C. This enables them to effectively filter and purify turbine oil whether in the cold outdoor working environment in winter or in the high-temperature industrial production workshop, without the performance and filtering effect of the equipment being affected by changes in oil temperature, further enhancing the universality and adaptability of the equipment.

SELECTION POINTS AND APPLICABLE SCENARIOS

Selection Based on Turbine Equipment Specifications

Different specifications of turbine equipment have different requirements for the flow rate and purity of turbine oil. Large turbine equipment usually requires turbine oil with a large flow rate and high purity, so it is necessary to choose models of the TY series oil filter machines with a large flow rate and high filtration accuracy. For small turbine equipment, models with a relatively small flow rate but capable of meeting their accuracy requirements can be selected according to the actual situation to avoid resource waste and accurately match the equipment needs.

Selection Based on Working Environment Factors

The complex industrial environment is one of the key factors to be considered when selecting equipment. In a high-temperature environment, such as the turbine equipment in the high-temperature workshops of steel mills, it is necessary to choose oil filter machines with good heat dissipation performance and sufficient cooling power to ensure that the turbine oil can be quickly cooled after filtration. If there are corrosive gases, such as in the surrounding environment of turbine equipment in chemical enterprises, it is necessary to choose oil filter machines with strong corrosion resistance of the outer shell and internal components to ensure the long-term stable operation of the equipment.

Selection Based on the Initial State of Turbine Oil

The initial water content, impurity content and viscosity of turbine oil are different, and the requirements for the processing capacity of the oil filter machine are also different. If the initial water content of the turbine oil is high and there are many impurities, models of oil filter machines with high vacuum degree and strong filtering ability should be selected. For turbine oil with high viscosity, priority should be given to equipment with a larger heating power that can effectively improve the fluidity of the oil to ensure a good filtering effect.

Adaptation to Different Application Scenarios

The TY series vacuum oil filter machines special for turbine oil, with their excellent performance, are applicable to many different application scenarios. In the power industry, they can purify turbine oil for turbine units of various power generation equipment, ensuring the stable production of electricity. In the petrochemical industry, they can filter the turbine oil used by turbine equipment in refineries and chemical plants, ensuring the smooth progress of the chemical production process. In the shipping industry, they can also be used for the maintenance of turbine equipment on ships, improving the safety and reliability of navigation.

EXTENSIVE APPLICATIONS AND IMPORTANT VALUES IN VARIOUS INDUSTRIES

Power Industry

In the power industry, the efficient and stable operation of power generation equipment depends on high-quality turbine oil. The TY series oil filter machines can timely purify the turbine oil, remove water, impurities and other substances in it, prevent equipment wear, corrosion and failures caused by oil quality problems, ensure the normal operation of power generation equipment, improve power generation efficiency, ensure the stable supply of electricity, and meet the social demand for electricity.

Petrochemical Industry

The production process in the petrochemical industry is complex and involves numerous turbine equipment. This oil filter machine can filter and purify the turbine oil used by these equipment, maintain the high quality of the oil, reduce the number of equipment maintenance times, extend the service life of the equipment, ensure the continuity and stability of chemical production, avoid production accidents caused by equipment failures, and improve the production efficiency of the entire industry.

Shipping Industry

For shipping, the good operation of turbine equipment is the key to navigation safety. The TY series oil filter machines can filter the turbine oil during the maintenance of ships, remove impurities and water, make the turbine equipment operate more smoothly, reduce energy consumption, improve the navigation performance and safety of ships, ensure the smooth progress of cargo transportation, and promote the healthy development of the shipping industry.

Other Industries

In addition to the above industries, the TY series vacuum oil filter machines special for turbine oil are widely used in industries such as metallurgy and papermaking as long as turbine equipment is involved in their operation. They can purify the turbine oil, reduce the failure rate of the equipment, ensure the normal progress of production, and improve the economic benefits and production quality of enterprises.

QUALITY ADVANTAGES AND MARKET PROSPECTS OUTLOOK

The reason why the TY series vacuum oil filter machines special for turbine oil can stand out in the market lies in their many significant quality advantages. They have high filtering efficiency and can quickly and accurately remove water, gas and impurities in the turbine oil, ensuring the quality of the oil and the stable operation of the turbine equipment. Their operation is simple and convenient, reducing the professional requirements for operators and enhancing the universality of the equipment. Moreover, the equipment has good stability. After strict quality inspections and actual verification in working conditions, it can work stably for a long time, reducing the downtime and maintenance costs caused by equipment failures.

With the continuous development of industry and the increasing attention of enterprises to equipment maintenance and upkeep, the demand for turbine oil purification equipment is continuously growing. The TY series oil filter machines, with their unique advantages, wide applicability and reliable quality, undoubtedly have broad development prospects in the future market. They will help various industries achieve high-quality and sustainable development and become the preferred equipment for many enterprises to ensure the quality of turbine oil, laying a solid foundation for the stable operation of industrial production.