INTRODUCTION
The BLYJ series portable oil filter carts are carefully developed equipment specifically targeting the purification needs of industrial oil products. They integrate advanced filtering technologies and humanized design concepts, aiming to help enterprises solve oil pollution problems more conveniently and efficiently.
In terms of appearance, they have a compact overall structure and a small size, which are convenient for moving and carrying. They can easily move around different work areas. Whether it's between different equipment in a large factory workshop or at outdoor work sites, they can be flexibly positioned to start oil filtering work at any time. This portability breaks the limitations of traditional fixed oil filtering equipment and greatly improves the flexibility and application range of the equipment.
In terms of material selection, the BLYJ series portable oil filter carts adopt high-quality metal shells that are sturdy and durable, with good corrosion resistance, enabling them to adapt to relatively complex industrial environments and ensuring stable use over a long period. The internal filtering components are carefully selected and skillfully combined, using various high-quality filtering materials such as high-precision fiber filter paper and stainless steel filter meshes to ensure excellent filtering effects.
Moreover, they are equipped with an intuitive and easy-to-operate control panel. Operators can conveniently adjust parameters such as filtering flow rate and pressure according to actual needs. Even non-professional technicians can master the operation methods after simple training, further lowering the usage threshold and improving the universality and practicability of the equipment.
WORKING PRINCIPLE
The reason why the BLYJ series portable oil filter carts can achieve efficient oil purification lies in a rigorous and scientific working principle. The in-depth cleaning of oil products is achieved through the coordinated cooperation of the following key links.
Coarse Filtration Stage
When the contaminated oil enters the oil filter cart, it first goes through the coarse filtration stage. This stage mainly relies on filtering components with larger pore sizes, such as stainless steel filter meshes, to play a role. Its function is similar to that of a "large sieve", which can quickly intercept larger impurities in the oil, such as large metal particles, debris, and other visible solid pollutants. Through coarse filtration, most of the large particle impurities in the oil are initially removed, preventing them from entering the subsequent more precise filtering stages and causing blockages or damage to them. At the same time, it also lays the foundation for subsequent in-depth purification.
Fine Filtration Stage
After the coarse filtration is completed, the oil then enters the fine filtration stage. In this stage, high-precision fiber filter paper and other filtering materials are used. These filter papers have a fine pore structure and can accurately capture smaller particles, colloidal substances, and some dissolved impurities in the oil. It's like numerous tiny "filters" that don't let any slight pollutants go. Through physical adsorption, screening, and other methods, these tiny impurities are firmly intercepted on the surface of the filter paper, significantly improving the purity of the oil after passing through this stage and meeting the high-quality usage requirements of equipment for oil products.
Circulation Filtration Mechanism
More importantly, the BLYJ series portable oil filter carts adopt a circulation filtration mechanism. They continuously extract the oil, filter it, and then send it back to the oil storage container or directly transport it to the equipment. Through multiple cycles, the oil continuously passes through the filtering system, ensuring that even trace impurities that are extremely difficult to remove can be gradually removed during the repeated filtering process, thus realizing the in-depth purification of the oil, reaching an ideal clean state, providing high-quality and pure oil for the equipment, and ensuring the stable and efficient operation of the equipment.
TECHNICAL PARAMETERS
Filtration Accuracy
The BLYJ series portable oil filter carts have multiple selectable filtration accuracy specifications to meet the different purification requirements of various users for oil products. The filtration accuracy range is usually between 1 micron and 20 microns. For some precision equipment with extremely high requirements for oil cleanliness, such as high-end CNC machine tools and hydraulic systems (aerospace equipment), a high-precision filtration configuration of 1 - 3 microns can be selected, which can effectively remove tiny metal particles, colloids, and other fine impurities to ensure the ultra-high purity of the oil. For general industrial equipment, such as ordinary mechanical processing machine tools and small hydraulic equipment, a filtration accuracy of 10 - 20 microns is sufficient to meet the basic oil purification needs, ensuring the normal operation of the equipment while taking into account the filtering efficiency and cost control.
Flow Rate Range
The flow rate range of the equipment is also one of its important technical parameters. The flow rate design of this series of oil filter carts fully considers the actual oil usage situations in different industrial scenarios. The minimum flow rate can reach 50 liters per hour, which is suitable for fine processing or small equipment maintenance scenarios where the oil consumption is low but the filtration accuracy requirement is high. The maximum flow rate can reach 500 liters per hour, mainly targeting situations where a large number of equipment in large industrial production workshops need concentrated oil usage and rapid completion of oil purification, such as large steel mills and heavy machinery equipment groups at port terminals. Such a flow rate configuration can ensure that a large amount of oil can be filtered in a short time to meet the continuous oil demand of the equipment and avoid affecting the production progress due to the untimely supply of oil.
Working Pressure
The BLYJ series portable oil filter carts can adapt to a certain range of working pressures. The normal working pressure range is generally between 0.2 MPa and 0.6 MPa. Within this pressure range, the equipment can operate stably to ensure that the oil smoothly passes through the filtering system for purification. Meanwhile, the reasonable pressure design also ensures that the filtering components will not be damaged due to excessive pressure during long-term operation, extending the service life of the equipment. It is worth mentioning that under some special high-pressure oil usage scenarios, some models of oil filter carts, after special design and reinforcement treatment, can withstand a maximum working pressure of up to 1 MPa to meet the pressure requirements for oil purification of special equipment such as high-pressure hydraulic systems.
Motor Power
To drive the oil pump of the oil filter cart to realize the extraction and circulation filtration of oil, different models of the equipment are equipped with motors of corresponding power. The motor power range is roughly between 0.75 kW and 3 kW. Motors with lower power are suitable for oil filtering work scenarios with smaller flow rates and lighter loads, with the advantages of energy saving and low operating noise. Motors with higher power are used to meet the oil filtering needs of large flow rates and high loads, capable of providing sufficient power to ensure that the oil filter cart can still operate efficiently and stably when processing a large amount of oil, ensuring the smooth progress of the entire oil purification process.
Applicable Oil Temperature
Considering that oil products in industrial production may be in different temperature environments, the BLYJ series portable oil filter carts have a relatively wide applicable oil temperature range and can usually work normally under the oil temperature conditions between -20°C and 100°C. This enables them to effectively filter and purify oil products whether in the cold outdoor working environment in winter or in the high-temperature industrial production workshop, without the performance and filtering effect of the equipment being affected by changes in oil temperature, further enhancing the universality and adaptability of the equipment.
SELECTION POINTS AND APPLICABLE SCENARIOS
Selection Based on Oil Product Types
Different types of industrial oil products have their own unique chemical properties and impurity characteristics. Therefore, when selecting the BLYJ series portable oil filter carts, it is necessary to fully consider the types of oil products. For example, for lubricating oil, since its main function is to lubricate equipment components and reduce friction and wear, it is necessary to focus on removing tiny particles, colloids, and other impurities that may affect the lubrication effect. Correspondingly, it is necessary to choose models of oil filter carts with higher filtration accuracy and strong ability to remove such impurities. For hydraulic oil, its cleanliness requirement is even more stringent because tiny impurities may cause failures in the hydraulic system and affect the precise operation of the equipment. Therefore, when selecting, it is necessary to choose models of oil filter carts that can meet the high-purity requirements of hydraulic oil and have a fine filtering function.
Selection Based on Flow Rate Requirements
The flow rate requirements of different equipment or links in industrial production vary greatly, which is also one of the key considerations in the selection process. In some production scenarios with a large number of large mechanical equipment and high oil consumption, such as the rolling mill equipment in large steel mills and the large lifting machinery at ports, it is necessary to choose the BLYJ series portable oil filter carts with a larger flow rate to ensure that a large amount of oil can be filtered and purified in a short time to meet the continuous oil demand of the equipment and avoid affecting the production progress due to slow oil filtering speed. On the contrary, for some small equipment or fine processing workshops with relatively low oil consumption, models of oil filter carts with a smaller flow rate but higher filtration accuracy can be selected to accurately meet their oil purification needs.
Consideration of Working Environment Factors
The working environments of industrial production are complex and diverse. Some are in harsh environments with high temperature and high humidity, while others may have a lot of dust, corrosive gases, and other situations. Therefore, when selecting the BLYJ series portable oil filter carts, it is necessary to fully consider the working environment factors. If working in a high-temperature environment, such as a steel smelting workshop, it is necessary to choose oil filter carts with good heat dissipation performance and high temperature resistance to prevent the normal operation and filtering effect of the equipment from being affected by high temperature. In a chemical production environment with corrosive gases, it is necessary to choose oil filter carts with strong corrosion resistance of the shell and internal components to ensure that they can stably perform the oil purification duty in the harsh environment for a long time.
Adaptation to Different Application Scenarios
The BLYJ series portable oil filter carts, with their excellent performance and flexible characteristics, are applicable to many different application scenarios. In the manufacturing industry, whether it is the filtration of lubricating oil for various machine tool equipment in automobile manufacturing factories or the purification of hydraulic oil in engineering machinery production workshops, they can play an important role in ensuring the good operation of the equipment and improving the processing quality of products. In the energy industry, such as the temporary purification treatment of oil products at oil exploration sites and the filtration of insulating oil during the maintenance of power equipment, they are also helpful assistants, contributing to maintaining the normal operation of the equipment and ensuring the stability of energy production and supply. In the transportation industry, for the filtration of engine oil and fuel for ships and large vehicles, they can effectively remove impurities, extend the service life of the equipment, and improve the safety and reliability of operation.
EXTENSIVE APPLICATIONS AND IMPORTANT VALUES IN VARIOUS INDUSTRIES
Manufacturing Industry
In the vast and complex manufacturing industry, the BLYJ series portable oil filter carts play a vital role. Taking the mechanical processing workshop as an example, various CNC machine tools, machining centers, and other equipment rely on high-precision hydraulic systems and good lubrication conditions to ensure processing accuracy and production efficiency. The BLYJ series portable oil filter carts can timely purify the hydraulic oil and lubricating oil, remove impurities in them, prevent equipment failures caused by oil pollution, reduce the number of equipment maintenance times, improve the processing accuracy and surface quality of products, thus ensuring the smooth progress of the entire production process and improving the economic benefits of enterprises.
Energy Industry
The stable development of the energy industry is inseparable from the cleanliness and stable supply of oil products. In the production process of petrochemicals, both the preliminary treatment of crude oil and the subsequent processing of various refined oil products require strict purification of oil products. The BLYJ series portable oil filter carts can quickly filter the oil products on site, remove impurities and moisture, ensure the quality of oil products, avoid problems such as pipeline blockages and equipment corrosion caused by impurities, and ensure the continuity of the production process. In the power industry, the insulating oil in transformers plays a key role in the insulation performance and heat dissipation effect of the equipment. Regular use of the BLYJ series portable oil filter carts to filter the insulating oil can effectively remove impurities and moisture in the oil, improve the insulation performance, extend the service life of the equipment, and ensure the stable and reliable power supply.
Transportation Industry
In the transportation industry, the normal operation of large transport vehicles such as vehicles and ships has extremely high requirements for the quality of oil products. For automobile engines, clean engine oil and fuel are the key factors to ensure their power output, reduce fuel consumption, and extend the service life. The BLYJ series portable oil filter carts can conveniently filter the engine oil and fuel at vehicle maintenance sites, remove impurities, colloids, and other harmful substances in them, make the engine run more smoothly, reduce exhaust emissions, and improve fuel economy. For ships, their complex power systems and numerous mechanical equipment also rely on pure oil products to maintain normal operation. The BLYJ series portable oil filter carts can filter and purify various oil products when ships are berthed at ports, ensuring the safety and reliability of ship navigation.
Other Industries
In addition to the above main industries, the BLYJ series portable oil filter carts also have a wide range of applications in industries such as mining and construction. In mining, various heavy mechanical equipment are in a harsh working environment for a long time, and oil products are easily contaminated. Regular use of oil filter carts to purify the oil products can reduce the failure rate of the equipment, improve the utilization rate of the equipment, and ensure the smooth progress of production. In the construction field, the quality of oil products for various engineering machinery also affects the performance and service life of the equipment. The BLYJ series portable oil filter carts can provide oil purification services for these equipment at any time and place, ensuring that the construction progress is not affected and improving the construction quality.
QUALITY ADVANTAGES AND MARKET PROSPECTS OUTLOOK
The reason why the BLYJ series portable oil filter carts are favored in the highly competitive market lies in their many significant quality advantages. They have high filtering efficiency and can quickly and accurately remove various impurities in oil products, providing clean oil for equipment and effectively ensuring the stable operation of the equipment. Meanwhile, their operation is simple and convenient, reducing the professional requirements for operators, improving the efficiency and universality of the equipment. Moreover, the equipment has good stability. After strict quality inspections and actual working condition verifications, it can work stably for a long time, reducing the downtime and maintenance costs caused by equipment failures.
With the continuous development of industry and the increasing attention of enterprises to equipment maintenance and upkeep, the demand for oil purification equipment is continuously growing. The BLYJ series portable oil filter carts, with their unique portability, wide applicability, and reliable quality, undoubtedly have broad development prospects in the future market. Whether it is the transformation and upgrading of traditional industries or the vigorous rise of emerging industries, they will continue to rely on their own advantages to provide convenient and efficient oil purification solutions for various industries, helping industrial production move towards higher quality and more sustainable development.
CONCLUSION
The BLYJ series portable oil filter carts, with their excellent product characteristics, scientific working principles, extensive application scenarios, and significant quality advantages, have become the preferred equipment for many enterprises in the field of industrial oil purification. For industries of all kinds, choosing the BLYJ series portable oil filter carts means choosing a solid guarantee for the quality of equipment oil products, the stable progress of production, and the improvement of overall benefits.
